Abstract
In the cold rolling of flat steel strips, electric energy consumption is one of the highest expenses. Predicting the power requirements according to the line and product conditions can significantly impact the energy cost and, thus, on the business’s profitability. This paper proposes predicting the power requirements of a tandem cold rolling mill of steel strips on a coil-to-coil base applying Artificial Neural Networks (ANN) as a uni-variate regression problem. The tests yielded an MSE of 300.39 kW or 2.4% and are better than the acceptable 5% error margin for this project, indicating that the ANN presented satisfactory results. The application of six full-month worth of data in the trained ANN model showed the excellent correlation of the ANN predictions with the measured data, leading to the conclusion that the system is ready for the deployment for daily use for line engineers. Overall, the results obtained show that the steel industry can highly benefit from Industry 4.0 and Artificial Intelligence technologies.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Ministerial Meeting on the Global Forum on Steel Excess Capacity(GFSEC) Held. https://www.meti.go.jp/english/press/2019/1026-001.html. Accessed 29 Jul 2020
ONS, ONS - Operador Nacional do Sistema Elétrico, ONS - Operador Nacional do Sistema Elétrico. http://ons.org.br:80/paginas/sobre-o-ons/o-que-e-ons. Accessed 02 Jul 2020
Mohammadi, S.: Neural network for univariate and multivariate nonlinearity tests. Stat. Anal. Data Min. ASA Data Sci. J. 13(1), 50–70 (2020)
Roberts, W.L.: Cold Rolling of Steel. M. Dekker, New York (1978)
Lenard, J.G.: Primer on Flat Rolling. Elsevier Ltd. 2nd edn. (2014)
Hu, Z., Wei, Z., Sun, H., Yang, J., Wei, L.: Optimization of metal rolling control using soft computing approaches: a review. Arch. Comput. Methods Eng. (2019)
Routh , K., Pal, E.T.: A survey on technological, business and societal aspects of Internet of Things by Q3. In: 2017, 3rd International Conference On Internet of Things: Smart Innovation and Usages (IoT-SIU), pp. 1–4 (2018)
Freshwater, I.J.: Simplified theories of flat rolling, part I. The calculation of roll pressure, roll force and roll torque. Int. J. Mech. Sci. 38, 633–648 (1996)
Alexander, J.M.: On the theory of rolling. Proc. R. Soc. Lond. Ser. A, Math. Phys. Sci. 326(1567), 535–563 (1972)
Brownlee, Jason: Clever Algorithms: Nature-Inspired Programming Recipes, 1st edn. LuLu, Abu DhabiAbu Dhabi (2011)
Abiodun, O.I., et al.: State-of-the-art in artificial neural network applications: a survey. Heliyon 4(11), e00938 (2018). https://doi.org/10.1016/j.heliyon.2018.e00938
Zhang, C., Patuwo, B.E., Hu, M.Y., The state of the art: Forecasting with artificial neural networks. Int. J. Forecast. 14, 35–62 (1998)
Gudur, P.P., Dixit, U.S.: An application of fuzzy inference for studying the dependency of roll force and roll torque on process variables in col flat rolling. Int. J. Adv. Manuf. Technol. 42, 41–52 (2009)
Lee, D., Lee, Y.: pplication of neural-network for improving accuracy of roll-force model in hot-rolling mill. Control Eng. Pract. 10(4), 473–478 (2002)
Mosavi, A., et al.: State of the art of machine learning models in energy systems, a systematic review. Energies 12(7), 1301 (2019)
Singh, S.: Green computing strategies challenges. In: 2015 International Conference on Green Computing and Internet of Things (ICGCIoT), pp. 758–760 (2015)
Kotsiantis, S., Kanellopoulos, D., Pintelas, P.E.: Data preprocessing for supervised learning. Int. J. Comput. Sci. 1, 111–117 (2006)
Perrotta, F., Parry, T., Neves, L.C.: Application of machine learning for fuel consumption modelling of trucks. In: IEEE International Conference on Big Data (Big Data), Dec 2017, pp. 3810–3815 (2017)
Acknowledgements
The authors are thankful to ArcelorMittal Vega (Sao Francisco do Sul, SC, Brazil) and the FAPESC agency for providing financial support. We gratefully acknowledge the support of NVIDIA Corporation with the donation of the Titan V GPU used for this research.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this paper
Cite this paper
de Oliveira, D.G., da Silva, E.M., Miranda, F.J.F., Filho, J.F.S., Parpinelli, R.S. (2020). Artificial Neural Network Model for Steel Strip Tandem Cold Mill Power Prediction. In: Florez, H., Misra, S. (eds) Applied Informatics. ICAI 2020. Communications in Computer and Information Science, vol 1277. Springer, Cham. https://doi.org/10.1007/978-3-030-61702-8_3
Download citation
DOI: https://doi.org/10.1007/978-3-030-61702-8_3
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-61701-1
Online ISBN: 978-3-030-61702-8
eBook Packages: Computer ScienceComputer Science (R0)