Skip to main content

Lean Maintenance Management Model, Based on TPM and 5S to Increase the Availability of Machines in the Plastics Industry

  • Conference paper
  • First Online:
  • 3324 Accesses

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 319))

Abstract

In a production system in the plastics industry, the implementation of the Lean Manufacturing tool is carried out with a view to reducing machine downtime, because there is a relatively low availability rate, which is generated by breakdowns constant and prolonged time in its restoration. With the application of the Total Productive Maintenance technique focused on the criticality analysis of modes, effects and failures. It seeks to reduce the six major losses of equipment, through the timely identification of the main causes of unforeseen breakdowns, which affects the availability of machines and their productivity and increases production costs. The Solution model will be implemented in three of these: First, the preparation stage. Then, the implementation stage that consists of the development of two methodology that is Total Productive Maintenance and 5S. Finally, the monitoring stage that allows the indicators to be compared with the improved line.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   99.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   129.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Punna Rao, G.V., Nallusamy, S., Chakraborty, P.S., Muralikrishna, S.: Study on productivity improvement in medium scale manufacturing industry by execution of lean tools. Int. J. Eng. Res. Africa 48(1), 193–207 (2020). https://doi.org/10.4028/www.scientific.net/JERA.48.193

  2. Gómez, A.H., Toledo, C.E., Prado, J.M.L., Morales, S.N.: Factores críticos de éxito para el despliegue del mantenimiento productivo total en plantas de la industria maquiladora para la exportación en Ciudad Juárez: Una solución factorial. Contaduria y Administracion 60, 82–106 (2015). https://doi.org/10.1016/j.cya.2015.08.005

    Article  Google Scholar 

  3. Pinto, G., Silva, F.J.G., Fernandes, N.O., Casais, R., Baptista, A., Carvalho, C.: Implementing a maintenance strategic plan using TPM methodology. Int. J. Ind. Eng. Manag. 11(3), 192–204 (2020). https://doi.org/10.24867/IJIEM-2020-3-264

  4. Morales Méndez, J.D., Rodriguez, R.S.: Total productive maintenance (TPM) as a tool for improving productivity: a case study of application in the bottleneck of an auto-parts machining line. Int. J. Adv. Manuf. Technol. 92(1–4), 1013–1026 (2017). https://doi.org/10.1007/s00170-017-0052-4

    Article  Google Scholar 

  5. Ames, V., Vásquez, W., Macassi, I., Raymundo, C.: Maintenance management model based on Lean Manufacturing to increase the productivity of a company in the Plastic sector. In: Proceedings of the LACCEI International Multi-Conference for Engineering, Education and Technology, pp. 24–26, July 2019. https://doi.org/10.18687/LACCEI2019.1.1.33

  6. Braglia, M., Castellano, D., Gallo, M.: A novel operational approach to equipment maintenance: TPM and RCM jointly at work. J. Qual. Maint. Eng. 25(4), 612–634 (2019). https://doi.org/10.1108/JQME-05-2016-0018

    Article  Google Scholar 

  7. . Singh, J., et al.: Revista Internacional de Productividad y Gestión del Desempeño Sobre Emerald (2018). www.emeraldinsight.com

  8. Ribeiro, I.M., Godina, R., Pimentel, C., Silva, F.J.G., Matias, J.C.O.: Implementing TPM supported by 5S to improve the availability of an automotive production line. Procedia Manuf. 38(2019), 1574–1581 (2019). https://doi.org/10.1016/j.promfg.2020.01.128

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Carlos Raymundo .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Ferrua-Breña, G., Rivas-Marcatoma, F., Raymundo, C. (2022). Lean Maintenance Management Model, Based on TPM and 5S to Increase the Availability of Machines in the Plastics Industry. In: Ahram, T., Taiar, R. (eds) Human Interaction, Emerging Technologies and Future Systems V. IHIET 2021. Lecture Notes in Networks and Systems, vol 319. Springer, Cham. https://doi.org/10.1007/978-3-030-85540-6_53

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-85540-6_53

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-85539-0

  • Online ISBN: 978-3-030-85540-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics