Skip to main content

A Knowledge-Embedded End-to-End Intelligent Reasoning Method for Processing Quality of Shaft Parts

  • Conference paper
  • First Online:
Book cover Intelligent Robotics and Applications (ICIRA 2022)

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 13458))

Included in the following conference series:

  • 2627 Accesses

Abstract

The machining quality of a part is one of the most important factors affecting work effectiveness and service time, and it is closely related to multi-stage manufacturing processes (MMPs). State space model (SSM) is a typical method to analyze error propagation in MMPs, which contains the deep laws of error propagation, but the modeling process is complicated and the perception of quality is afterwards. In actual production, it is difficult to realize the pre-reasoning and control of processing quality. To address the above problems, an end-to-end intelligent reasoning method for processing quality with SSM knowledge embedding is proposed. On the one hand, the knowledge embedded in SSM is used for data simulation, and on the other hand, the end-to-end mapping between measured dimensions and processing quality of each process is realized by an Adaptive Network-based Fuzzy Inference System (ANFIS). In this paper, wall thickness difference (WTD) is used to describe the machining quality of shaft parts, and four sections of four processes are studied. SSM was constructed and validated using workshop data, and the average relative error for the six shafts was 5.54%. In the testing phase of the intelligent reasoning model, the maximum RMSE and MAE of the models for the four processes were 4.47 μm and 3.23 μm, respectively, satisfying the WTD prediction requirements.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 99.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 129.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Jin, J., Shi, J.: State space modeling of sheet metal assembly for dimensional control. J. Manuf. Sci. Eng. Trans. 121(4), 756–762 (1999). https://doi.org/10.1115/1.2833137

    Article  Google Scholar 

  2. Zhou, S., Huang, Q., Shi, J.: State space modeling of dimensional variation propagation in multistage machining process using differential motion vectors. IEEE Trans. Robot. Autom. 19(2), 296–309 (2003). https://doi.org/10.1109/TRA.2003.808852

    Article  Google Scholar 

  3. Yang, F., Jin, S., Li, Z.: A comprehensive study of linear variation propagation modeling methods for multistage machining processes. Int. J. Adv. Manuf. Technol. 90(5–8), 2139–2151 (2016). https://doi.org/10.1007/s00170-016-9490-7

    Article  Google Scholar 

  4. Abellan, J.V., Liu, J.: Variation propagation modelling for multi-station machining processes with fixtures based on locating surfaces. Int. J. Prod. Res. 51(15), 4667–4681 (2013). https://doi.org/10.1080/00207543.2013.784409

    Article  Google Scholar 

  5. Abellan-Nebot, J.V., Liu, J., Subirn, F.R., Shi, J.: State space modeling of variation propagation in multistation machining processes considering machining-induced variations. J. Manuf. Sci. Eng. Trans. 134(2), 1–13 (2012). https://doi.org/10.1115/1.4005790

    Article  Google Scholar 

  6. Zhou, S., Chen, Y., Shi, J.: Statistical estimation and testing for variation root-cause identification of multistage manufacturing processes. IEEE Trans. Autom. Sci. Eng. 1(1), 73–83 (2004). https://doi.org/10.1109/TASE.2004.829427

    Article  MathSciNet  Google Scholar 

  7. Du, S., Yao, X., Huang, D.: Engineering model-based Bayesian monitoring of ramp-up phase of multistage manufacturing process. Int. J. Prod. Res. 53(15), 4594–4613 (2015). https://doi.org/10.1080/00207543.2015.1005247

    Article  Google Scholar 

  8. Zhang, T., Sun, H., Zhou, L., Zhao, S., Peng, F., Yan, R.: A transfer learning based geometric position-driven machining error prediction method for different working conditions. In: 2021 27th International Conference on Mechatronics and Machine Vision in Practice (M2VIP), pp. 145–150 (2021). https://doi.org/10.1109/M2VIP49856.2021.9665105

  9. Fan, W., Zheng, L., Ji, W., Xu, X., Wang, L., Zhao, X.: A data-driven machining error analysis method for finish machining of assembly interfaces of large-scale components. J. Manuf. Sci. Eng. Trans. 143(4), 1–11 (2021). https://doi.org/10.1115/1.4048955

    Article  Google Scholar 

  10. Yuan, Y., et al.: A general end-to-end diagnosis framework for manufacturing systems. Natl. Sci. Rev. 7(2), 418–429 (2020). https://doi.org/10.1093/nsr/nwz190

    Article  Google Scholar 

  11. Sun, H., Zhou, L., Zhao, S., Zhang, T., Peng, F., Yan, R.: A hybrid mechanism-based and data-driven approach for the calibration of physical properties of Ni-based superalloy GH3128. In: 2021 27th International Conference on Mechatronics and Machine Vision in Practice (M2VIP), pp. 151–156 (2021). https://doi.org/10.1109/M2VIP49856.2021.9665158

  12. Sun, H., Peng, F., Zhou, L., Yan, R., Zhao, S.: A hybrid driven approach to integrate surrogate model and Bayesian framework for the prediction of machining errors of thin-walled parts. Int. J. Mech. Sci. 192(106111), 2021 (2020). https://doi.org/10.1016/j.ijmecsci.2020.106111

    Article  Google Scholar 

  13. Abdulshahed, A.M., Longstaff, A.P., Fletcher, S.: The application of ANFIS prediction models for thermal error compensation on CNC machine tools. Appl. Soft Comput. J. 27, 158–168 (2015). https://doi.org/10.1016/j.asoc.2014.11.012

    Article  Google Scholar 

  14. Abellan-Nebot, J.V., Liu, J., Romero Subiron, F.: Design of multi-station manufacturing processes by integrating the stream-of-variation model and shop-floor data. J. Manuf. Syst. 30(2), 70–82 (2011). https://doi.org/10.1016/j.jmsy.2011.04.001

    Article  Google Scholar 

  15. Jang, J.R.: ANFIS: adaptive-network-based fuzzy inference system. IEEE Trans. Syst. Man. Cybern. 23(3), 665–685 (1993)

    Article  Google Scholar 

Download references

Acknowledgement

This research was financially supported by the National Key Research and Development Program of China (Grant No. 2018YFB1701904) and the National Natural Science Foundation of China (Grant No. U20A20294).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Fangyu Peng .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Zhang, T. et al. (2022). A Knowledge-Embedded End-to-End Intelligent Reasoning Method for Processing Quality of Shaft Parts. In: Liu, H., et al. Intelligent Robotics and Applications. ICIRA 2022. Lecture Notes in Computer Science(), vol 13458. Springer, Cham. https://doi.org/10.1007/978-3-031-13841-6_39

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-13841-6_39

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-13840-9

  • Online ISBN: 978-3-031-13841-6

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics