Skip to main content

In-Process Monitoring of Dimensional Errors in Turning Slender Bar Using Artificial Neural Networks

  • Conference paper
Book cover Computer Supported Cooperative Work in Design III (CSCWD 2006)

Part of the book series: Lecture Notes in Computer Science ((LNISA,volume 4402))

Abstract

Dimensional error is one of the most important product quality characteristics during slender bar turning operations. In this study, artificial neural network was employed to investigate the dimensional errors during slender bar turning process. A systematic method based on neural network modeling technique and statistical tool was designed to select the input parameters of the monitoring model. The average effect of each candidate machining factor and sensed information on the modeling performance was determined. Then, the monitoring system was developed to perform the in-process prediction of dimensional errors. Experimental results showed that the proposed system had the ability to monitor efficiently dimensional errors within the range that it had been trained.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Yang, S., Yuan, J., Ni, J.: Real-time cutting force induced error compensation on a turning center. International Journal of Machine Tools and Manufacture 37(11), 1597–1610 (1997)

    Article  Google Scholar 

  2. Mayer, J.R.R., Phan, A.-V., Cloutier, G.: Prediction of diameter errors in bar turning: a computationally effective model. Applied Mathematical Modeling 24, 943–956 (2000)

    Article  MATH  Google Scholar 

  3. Gi-Bum, J., Dong, H.K., Dong, Y.J.: Real time monitoring and diagnosis system development in turning through measuring a roundness error based on three-point method. International Journal of Machine Tools and Manufacture 45, 1494–1503 (2005)

    Article  Google Scholar 

  4. Shunmugam, M.S.: On assessment of geometric errors. International Journal of Production Research 24(2), 413–425 (1986)

    Article  Google Scholar 

  5. Zhang, H.C., Huang, S.H.: Artificial neural networks in manufacturing-a state of the art survey. International Journal of Production Research 33(3), 705–728 (1995)

    Article  MATH  Google Scholar 

  6. Suneel, T.S., Pande, S.S., Date, P.P.: A technical note on integrated product quality model using artificial neural networks. Journal of Materials Processing Technology 121, 77–86 (2002)

    Article  Google Scholar 

  7. Özel, T., Karpat, Y.: Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks. International Journal of Machine Tools and Manufacture 45, 467–479 (2005)

    Article  Google Scholar 

  8. Ezugwu, E.O., Fadare, D.A., Bonney, J.: Modeling the correlation between cutting and process parameters in high-speed machining of Inconel 718 alloy using an artificial neural network. International Journal of Machine Tools and Manufacture 45, 1375–1385 (2005)

    Article  Google Scholar 

  9. Azouzi, R., Guillot, M.: On-line prediction of surface finish and dimensional deviation in turning using neural network based sensor fusion. International Journal of Machine Tools and Manufacture 37(9), 1201–1217 (1997)

    Article  Google Scholar 

  10. Suneel, T.S., Pande, S.S.: Intelligent tool path correction for improving profile accuracy in CNC turning. International Journal of Production Research 38(14), 3181–3202 (2000)

    Article  MATH  Google Scholar 

  11. Li, X.: Real-time prediction of workpiece errors for a CNC turning centre, Part 4. Cutting-force-induced errors. International Journal of Advanced Manufacturing Technology 17, 665–669 (2001)

    Article  Google Scholar 

  12. Risbood, K.A., Dixit, U.S., Sahasrabudhe, A.D.: Prediction of surface roughness and dimensional deviation by measuring cutting forces and vibrations in turning process. Journal of Materials Processing Technology 132, 203–214 (2003)

    Article  Google Scholar 

  13. Demuth, H., Beale, M.: Neural Network Toolbox User’s Guide. Version 4. The Mathworks Inc. (2000)

    Google Scholar 

  14. Foresee, F.D., Hagan, M.T.: Gauss-Newton approximation to Bayesian regularization. In: Proceedings of the 1997 International Joint Conference on Neural Networks, pp. 1930–1935 (1997)

    Google Scholar 

  15. Mayer, J.R.R., Phan, A.V., Cloutier, G.: Prediction of diameter errors in bar turning: a computationally effective model. Applied Mathematical Modeling 24, 943–956 (2000)

    Article  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Weiming Shen Junzhou Luo Zongkai Lin Jean-Paul A. Barthès Qi Hao

Rights and permissions

Reprints and permissions

Copyright information

© 2007 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Han, R., Cui, B., Guo, J. (2007). In-Process Monitoring of Dimensional Errors in Turning Slender Bar Using Artificial Neural Networks. In: Shen, W., Luo, J., Lin, Z., Barthès, JP.A., Hao, Q. (eds) Computer Supported Cooperative Work in Design III. CSCWD 2006. Lecture Notes in Computer Science, vol 4402. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-540-72863-4_29

Download citation

  • DOI: https://doi.org/10.1007/978-3-540-72863-4_29

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-540-72862-7

  • Online ISBN: 978-3-540-72863-4

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics