Skip to main content

Optimising Machine-Learning-Based Fault Prediction in Foundry Production

  • Conference paper

Part of the book series: Lecture Notes in Computer Science ((LNTCS,volume 5518))

Abstract

Microshrinkages are known as probably the most difficult defects to avoid in high-precision foundry. The presence of this failure renders the casting invalid, with the subsequent cost increment. Modelling the foundry process as an expert knowledge cloud allows properly-trained machine learning algorithms to foresee the value of a certain variable, in this case the probability that a microshrinkage appears within a casting. Extending previous research that presented outstanding results with a Bayesian-network-based approach, we have adapted and tested an artificial neural network and the K-nearest neighbour algorithm for the same objective. Finally, we compare the obtained results and show that Bayesian networks are more suitable than the rest of the counterparts for the prediction of microshrinkages.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Sertucha, J., Loizaga, A., Suárez, R.: Improvement opportunities for simulation tools. In: Proceedings of the 16th European Conference and Exhibition on Digital Simulation for Virtual Engineering (2006) (invited talk)

    Google Scholar 

  2. Penya, Y., Bringas, P.G., Zabala, A.: Advanced fault prediction in high-precision foundry production. In: Proceedings of the 6th IEEE International Conference on Industrial Informatics, pp. 1673–1677 (2008)

    Google Scholar 

  3. Zabala, A., Suárez, R., Izaga, J.: Iron castings, advanced prediction tools, foundry process control and knowledge management. In: Proceedings of the 68th WFC - World Foundry Congress, pp. 355–360 (2008)

    Google Scholar 

  4. Penya, Y., Bringas, P.G., Zabala, A.: Efficient failure-free foundry production. In: Proceedings of the 13th IEEE International Conference on Emerging Technologies and Factory Automation, pp. 237–240 (2008)

    Google Scholar 

  5. Bishop, C.M.: Neural Networks for Pattern Recognition. Oxford University Press, Oxford (1995)

    MATH  Google Scholar 

  6. Fix, E., Hodges, J.L.: Discriminatory analysis: Nonparametric discrimination: Small sample performance. Technical Report Project 21-49-004, Report Number 11 (1952)

    Google Scholar 

  7. Elfayoumy, S.A., Yang, Y., Ahuja, S.P.: Anti-spam filtering using neural networks. In: Proceedings of the International Conference on Artificial Intelligence, IC-AI 2004, Proceedings of the International Conference on Machine Learning; Models, Technologies & Applications, vol. 2, pp. 984–989 (2004)

    Google Scholar 

  8. de Lima, I.V.M., Degaspari, J.A., Sobral, J.B.M.: Intrusion detection through artificial neural networks. In: IEEE/IFIP Network Operations and Management Symposium: Pervasive Management for Ubioquitous Networks and Services, pp. 867–870 (2008)

    Google Scholar 

  9. Simani, S., Fantuzzi, C.: Neural networks for fault diagnosis and identification of industrial processes. In: Proceedings of 10th European Symposium on Artificial Neural Networks, pp. 489–494 (2002)

    Google Scholar 

  10. Zhang, H., Berg, A.C., Maire, M., Malik, J.: Svm-knn: Discriminative nearest neighbor classification for visual category recognition. In: Proceedings of IEEE Computer Society Conference on Computer Vision and Pattern Recognition (CVPR), pp. 2126–2136 (2006)

    Google Scholar 

  11. Li, H., Dai, X., Zhao, X.: A nearest neighbor approach for automated transporter prediction and categorization from protein sequences. Bioinformatics 24(9), 1129–1136 (2008)

    Article  Google Scholar 

  12. Lu, Z.M., Burkhardt, H.: Fast image retrieval based on equal-average equal-variance k-nearest neighbour search. In: Proceedings of 18th International Conference on Pattern Recognition, p. 853 (2006)

    Google Scholar 

  13. Vitek, J.M., David, S.A., Hinman, C.R.: Improved ferrite number prediction model that accounts for cooling rate effects part 1 model development. Welding Journal 82 (2003)

    Google Scholar 

  14. Peter, H.Q., Wang, J.: Fault detection using the k-nearest neighbor rule for semiconductor manufacturing processes. IEEE Transactions on Semiconductor Manufacturing 20(4), 345–354 (2007)

    Article  Google Scholar 

  15. Zhang, P., Xu, Z., Du, F.: Optimizing casting parameters of ingot based on neural network and genetic algorithm. In: ICNC 2008: Proceedings of the 2008 Fourth International Conference on Natural Computation, Washington, DC, USA, pp. 545–548. IEEE Computer Society, Los Alamitos (2008)

    Google Scholar 

  16. Schnelle, K.D., Mah, R.S.H.: Product quality management using a real-time expert system. ISIJ International 34(10), 815–821 (1994)

    Article  Google Scholar 

  17. Inoculation alloy against microshrinkage cracking for treating cast iron castings. Patent US 2005/0180876 A 1

    Google Scholar 

  18. Larrañaga, P., Sertucha, J., Suárez, R.: Análisis del proceso de solidificación en fundiciones grafíticas esferoidales. Revista de Metalurgia 42(4), 244–255 (2006)

    Article  Google Scholar 

  19. Sertucha, J., Suárez, R., Legazpi, J., Gacetabeitia, P.: Influence of moulding conditions and mould characteristics on the contraction defects appearance in ductile iron castings. Revista de Metalurgia 43(3), 188–195 (2007)

    Google Scholar 

  20. Carrasquilla, J.F., Ríos, R.: A fracture mechanics study of nodular iron. Revista de Metalurgia 35(5), 279–291 (1999)

    Article  Google Scholar 

  21. Gonzaga-Cinco, R., Fernández-Carrasquilla, J.: Mecanical properties dependency on chemical composition of spheroidal graphite cast iron. Revista de Metalurgia 42, 91–102 (2006)

    Article  Google Scholar 

  22. Hecht, M., Condet, F.: Shape of graphite and usual tensile properties of sg cast iron: Part 1. Fonderie, Fondeur d’aujourd’hui 212, 14–28 (2002)

    Google Scholar 

  23. Bishop, C.M.: Pattern Recognition and Machine Learning. Information Science and Statistics. Springer, Heidelberg (2006)

    MATH  Google Scholar 

  24. Cooper, G.F., Herskovits, E.: A bayesian method for constructing bayesian belief networks from databases. In: Proceedings of the seventh conference on Uncertainty in Artificial Intelligence, San Francisco, CA, USA, pp. 86–94 (1991)

    Google Scholar 

  25. Russell, S.J.: Norvig: Artificial Intelligence: A Modern Approach, 2nd edn. Prentice Hall, Englewood Cliffs (2003)

    Google Scholar 

  26. Geiger, D., Goldszmidt, M., Provan, G., Langley, P., Smyth, P.: Bayesian network classifiers. Machine Learning, 131–163 (1997)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2009 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Santos, I., Nieves, J., Penya, Y.K., Bringas, P.G. (2009). Optimising Machine-Learning-Based Fault Prediction in Foundry Production. In: Omatu, S., et al. Distributed Computing, Artificial Intelligence, Bioinformatics, Soft Computing, and Ambient Assisted Living. IWANN 2009. Lecture Notes in Computer Science, vol 5518. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-02481-8_80

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-02481-8_80

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-02480-1

  • Online ISBN: 978-3-642-02481-8

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics