Skip to main content

Proactive Control of Manufacturing Processes Using Historical Data

  • Conference paper

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 6277))

Abstract

Today’s enterprises have complex manufacturing processes with several automation systems. These systems generate enormous amount of data in real-time representing feedbacks, positions, and alerts, among others. This data can be stored in relational databases as historical data which can be used for product tracking and genealogy, and so forth. However, historical data is not been utilized to proactively control the manufacturing processes. The current contribution proposes a novel methodology to overcome the aforementioned drawback. The methodology encompasses three process steps. First, offline identification of critical control-related parameters of manufacturing processes and defining a case base utilizing previously identified process parameters. Second, update the case base with real-time data acquired from automation systems during execution of manufacturing processes. Finally, employ similarity search algorithms to retrieve similar cases from the case base and adapt the retrieved cases to control the manufacturing processes proactively. The proposed methodology is validated to proactively control the manufacturing process of a molding machine.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   84.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. VDI 5600: Manufacturing Execution System (MES) - VDI 5600 Part 1 (2007)

    Google Scholar 

  2. ISO 15704: Requirements for Enterprise Reference Architecture and Methodologies, ISO 15704:2000/Amd 1:2005 (2005)

    Google Scholar 

  3. Kjaer, A.: The Integration of Business and Production Processes. IEEE Control Systems Magazine 23(6), 50–58 (2003)

    Article  Google Scholar 

  4. Cheung, W.M., Maropoulos, P.G.: A Novel Knowledge Management Methodology to Support Collaborative Product Development. In: Cunha, P.F., Maropoulos, P.G. (eds.) Digital Enterprise Technology - Perspectives and Future Challenges, pp. 201–208 (2007)

    Google Scholar 

  5. Grauer, M., Metz, D., Karadgi, S.S., Schäfer, W., Reichwald, J.W.: Towards an IT-Framework for Digital Enterprise Integration. In: Huang, G.Q., Mak, K.L., Maropoulos, P.G. (eds.) Proc. of Int. Conf. on Digital Enterprise Tech., Hong Kong, pp. 1467–1482 (2009)

    Google Scholar 

  6. Grauer, M., Karadgi, S.S., Metz, D., Schäfer, W.: An Approach for Real-Time Control of Enterprise Processes in Manufacturing using a Rule-Based System. In: Proc. of Multikonferenz Wirtschaftsinformatik, pp. 1511–1522 (2010)

    Google Scholar 

  7. Webster’s Online Dictionary, http://www.websters-online-dictionary.org/

  8. Dencker, K., Fasth, A.: A Model for Assessment of Proactivity Potential in Technical Resources. In: Huang, G.Q., Mak, K.L., Maropoulos, P.G. (eds.) Proc. of Int. Conf. on Digital Enterprise Tech., Hong Kong, pp. 855–864 (2009)

    Google Scholar 

  9. Dencker, K., Stahre, J., Gröndahl, P., Mårtensson, L., Lundholm, T., Johansson, C.: An Approach to Proactive Assembly System. In: Proc. of IEEE Int. Symposium on Assembly and Manufacturing, Michigan, pp. 294–299 (2007)

    Google Scholar 

  10. Sandberg, M., Larsson, T.: Automating Redesign of Sheet-Metal Parts in Automotive Industry using KBE and CBR. In: Proc. of IDETC/CIE 2006, ASME 2006 Int. Design Eng. Tech. Conf. & Computers and Inf. in Eng. Conf., USA (2006)

    Google Scholar 

  11. Lütke Entrup, C., Barth, T., Schäfer, W.: Towards a Process Model for Identifying Knowledge-Related Structures in Product Data. In: Reimer, U., Karagiannis, D. (eds.) PAKM 2006. LNCS (LNAI), vol. 4333, pp. 189–200. Springer, Heidelberg (2006)

    Chapter  Google Scholar 

  12. Müller, U., Lütke Entrup, C., Barth, T., Grauer, M.: Applying Image-based Retrieval for Knowledge Reuse in Supporting Product-Process Design in Industry. In: Aliev, R.A., Bonfig, K.W., Jamshidi, M., Pedrycz, W., Turksen, I.B. (eds.) Proc. of the 8th Int. Conf. on App. of Fuzzy Systems and Soft Computing, pp. 396–404 (2008)

    Google Scholar 

  13. Müller, U., Barth, T., Seeger, B.: Accelerating the Retrieval of 3D Shapes in Geometrical Similarity Search using M-Tree-based Indexing. In: Delany, S.J. (ed.) Proc. of the ICCBR 2009 Workshops, pp. 151–162 (2009)

    Google Scholar 

  14. Aamodt, A., Plaza, E.: Case-Based Reasoning: Foundational Issues, Methodological Variations, and System Approaches. AI Communications 7, 39–59 (1994)

    Google Scholar 

  15. Gusfield, D.: Algorithms on Strings, Trees, and Sequences: Computer Science and Computational Biology. Cambridge University Press, New York (1997)

    Book  MATH  Google Scholar 

  16. Romanowski, C.J., Nagi, R.: On Comparing Bills of Materials: A Similarity/Distance Measure for Unordered Trees. IEEE Transactions on Systems, Man and Cybernetics, Part A: Systems and Humans 35(2), 249–260 (2005)

    Article  Google Scholar 

  17. Alizon, F., Shooter, S.B., Simpson, T.W.: Reuse of Manufacturing Knowledge to Facilitate Platform-Based Product Realization. Journal of Computing and Information Science in Engineering 6, 170–178 (2006)

    Article  Google Scholar 

  18. Hjaltason, G.R., Samet, H.: Index-Driven Similarity Search in Metric Spaces. J. ACM Trans. Database Syst. 28(4), 517–580 (2003)

    Article  Google Scholar 

  19. Guttmann, A.: R-Trees: A Dynamic Index Structure for Spatial Searching. In: Proc. of the ACM SIGMOD Conference, New York, pp. 47–57 (1984)

    Google Scholar 

  20. Tiwari, A., Vergidis, K., Lloyd, R., Cushen, J.: Automated Inspection using Database Technology within the Aerospace Industry. In: Proc. IMechE, vol. 222 Part B: J. Engineering Manufacture, pp. 175–183 (2008)

    Google Scholar 

  21. Liao, L., Lee, J.: Design of a Reconfigurable Prognostics Platform for Machine Tools. Expert Systems with Applications 37, 240–252 (2010)

    Article  Google Scholar 

  22. Liu, J., Djurdjanovic, D., Ni, J., Casoetto, N., Lee, J.: Similarity Based Method for Manufacturing Process Performance Prediction and Diagnosis. Computers in Industry 58, 558–566 (2007)

    Article  Google Scholar 

  23. Qiu, H., Lee, J., Djudjanovic, D., Ni, J.: Advances on Prognostics for Intelligent Maintenance Systems. In: Proc. of 16th IFAC World Congress (2005)

    Google Scholar 

  24. Wang, T., Yu, J., Siegel, D., Lee, J.: A Similarity-Based Prognostics Approach for Remaining Useful Life Estimation of Engineered Systems. In: Proc. of Int. Conf. on Prognostics and Health Management, pp. 1–6 (2008)

    Google Scholar 

  25. Grauer, M., Metz, D., Karadgi, S.S., Schäfer, W.: Identification and Assimilation of Knowledge for Real-Time Control of Enterprise Processes in Manufacturing. In: 2010 Second Int. Conf. on Information, Process, and Knowledge Management, pp. 13–16 (2010)

    Google Scholar 

  26. Choudhary, A.K., Harding, J.A., Tiwari, M.K.: Data Mining in Manufacturing: A Review Based on the Kind of Knowledge. J. of Intell. Manuf. 20(5), 501–521 (2009)

    Article  Google Scholar 

  27. Muia, T., Salam, A., Bhuiyan, N.F.: A Comparative Study to Estimate Costs at Bombardier Aerospace using Regression Analysis. In: Proc. of IEEE Int. Conf. on Industrial Engineering and Engineering Management, Hong Kong, pp. 1381–1385 (2009)

    Google Scholar 

  28. Dash, M., Liu, H., Yao, J.: Dimensionality Reduction of Unsupervised Data. In: Proc. of the 9th Int. Conf. on Tools with Artificial Intelligence, pp. 532–539 (1997)

    Google Scholar 

  29. De Long, D.: Building the Knowledge-Based Organization: How Culture Drives Knowledge Behaviors. Working Paper, Ernst & Young LLP (1997)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Grauer, M., Karadgi, S., Müller, U., Metz, D., Schäfer, W. (2010). Proactive Control of Manufacturing Processes Using Historical Data. In: Setchi, R., Jordanov, I., Howlett, R.J., Jain, L.C. (eds) Knowledge-Based and Intelligent Information and Engineering Systems. KES 2010. Lecture Notes in Computer Science(), vol 6277. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-15390-7_41

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-15390-7_41

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-15389-1

  • Online ISBN: 978-3-642-15390-7

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics