Skip to main content
Log in

Virtual prototyping of mechanical systems with tool mediated haptic feedback

  • Original Article
  • Published:
Engineering with Computers Aims and scope Submit manuscript

Abstract

Haptic feedback usually involves two types of stimulation forces: forces that address the touch sense and forces that address the kinesthetic perception. Touch forces have a low intensity and a complex structure since they reflect contact phenomena where friction plays an important role. Therefore, they are quite difficult to simulate. Virtual prototyping with haptic feedback should ideally involve both types of forces, but the integration of the touch feeling makes the simulator very complex. In this paper, we present a novel concept for virtual prototyping in which the touch interaction is separated from the kinesthetic force feedback. This is possible using a prototype that has a real part undertaking the touch interaction and a virtual part that simulate feedback for the kinesthetic forces. In this way, a full haptic interaction with the virtual prototype is established by means of a device that provides a realistic simulation of the product. In order to illustrate the concept, several experiments have been carried out for the case of specific subsystems of a car, which are particularly involved in the driver–car interaction: steering system, clutch pedal and the gearshift. A user test is described in the last part as well as the conclusions of the research.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. Antonya CS, Butnaru T, Talaba D (2007) Haptic interaction with mechanical systems. In: Proceedings of the 12th IFTOMM World Congress, Besançon, France, 18–21 June 2007

  2. Bella F (2008) Driving simulator for speed research on two-lane rural roads. Accid Anal Prev 40(3):1078–1087. doi:10.1016/j.aap.2007.10.015

  3. Bengoechea E, Sánchez E, Savall J (2009) Optimal cost haptic devices for driving simulators. In: Engineering the user interface. Springer, London, pp 1–15. ISBN 978-1-84800-135-0 (print) 978-1-84800-136-7 (online)

  4. Bergamasco M et al (2005) Fork lift truck simulator for training în industrial environment. In: Proceedings of virtual concept, Biarritz, France, 8–10 Nov 2005

  5. Bonapace L (2002) The sensorial quality assessment method—SEQUAM. In: Green W, Jordan PW (eds) Pleasure with products: beyond usability. Taylor and Francis, London

    Google Scholar 

  6. Bordegoni M, Cugini U (2005) Design products with your hands. In: Proceedings of virtual concept, Biarritz, France, 8–10 Nov 2005

  7. Bordegoni M, Colombo G, Formentini L (2006) Haptic technologies for the conceptual and validation phases of product design. Computers and Graphics 30(3):377–390

    Article  Google Scholar 

  8. Bordegoni M, Ferrise F, Lizaranzu J (2011) Use of interactive virtual prototypes to define product design specifications: a pilot study on consumer product, ieee international symposium on VR innovation (ISVRI), Singapore

  9. Burnett GE, Porter JM (2001) Ubiquitous computing within cars: designing controls for non-visual use. Int J Human Comput Stud 55(4):521–531

    Article  MATH  Google Scholar 

  10. Chen YH, Yang Z, Lian L (2005) On the development of a haptic system for rapid product development. Comput Aided Des 37(5):559–569

    Article  Google Scholar 

  11. Choi SH, Cheung HH (2006) A CAVE-based multi-material virtual prototyping system. Comput Aided Des Appl 3(5):557–566

    Google Scholar 

  12. Colton MB, Hollerbach JM (2007) Reality-based haptic force models of buttons and switches. In: IEEE international conference on robotics and automation (ICRA ‘07), Rome

  13. Colton MB, Theodosis PA (2008) Haptic modeling for virtual design and prototyping. In: Proceedings of the 2nd international workshop on virtual manufacturing (VIRMAN08), Torino 6–8 Oct 2008

  14. Dachille F, Qin H, Kaufman AE (2001) A novel haptics-based interface and sculpting system for physics-based geometric design. Comput Aided Des 33(5):403–420

    Article  Google Scholar 

  15. De Boeck J et al (2007) Designing a interface for virtual reality and haptic application prototyping: a case study. In: Proceedings of ENACTIVE/07, 4th international conference on enactive interfaces, Grenoble, France, 19–22 Nov 2007

  16. Erdélyi H, Talaba D (2010) Virtual prototyping of a car turn-signal switch using haptic feedback. In: Engineering with Computers, vol 26, issue 2. Springer, Berlin, pp 99–110. ISSN: 0177-0667

  17. Evans M, Wallace D, Cheshire D, Sener B (2005) An evaluation of haptic feedback modelling during industrial design practice. Des Stud 26(5):487–508

    Article  Google Scholar 

  18. Frisoli A, Rocchi F, Marcheschi S, Dettori A, Salsedo F, Bergamasco M (2005) A new force-feedback arm exoskeleton for haptic interaction in Virtual Environments. In: Proceedings of the first joint eurohaptics conference and symposium on haptic interfaces for virtual environment and teleoperator systems, ISBN 0-7695-2310-2/05 IEEE

  19. Green W, Jordan PW (2002) Pleasure with products: beyond usability. Taylor and Francis, London

    Google Scholar 

  20. Gutiérrez A, Mario A, Vexo F, Thalmann D (2008) Stepping into virtual reality. Springer, London. ISBN: 978-1-84800-116-9 e-ISBN: 978-1-84800-117-6

  21. Hultman L, Larsson S (2005) Development of a method for subjective expert evaluation of the human driving geometry, Lulea Univesity of Technology, Department of Human Work Sciences, Division of Industrial Design. ISSN: 1402–1617

  22. Kallmann M et al (2003) Immersive vehicle simulators for prototyping training and ergonomics. Computer Graphics International, Tokyo, pp 90–95

    Google Scholar 

  23. MacLean KE (1996) Haptic camera: a technique for characterizing and playing back haptic properties of real environments. In: Proceeding in ASME dynamic systems and control devision, Atlanta, pp 245–252

  24. Maruyama Y, Yamazaki F (2006) Driving simulator experiment on the moving stability of an automobile under strong crosswind. J Wind Eng Ind Aerodyn 94:191–205

    Article  Google Scholar 

  25. McGehee DV et al (2004) Quantitative analysis of steering adaptation on a high performance fixed-base driving simulator. Transp Res Part F 7:181–196

    Article  Google Scholar 

  26. Mogan GH (2001) Aspects concerning calculus of forces, efficiency, deformation and stiffness of ball screw with preloaded double nuts. In: The 8th IFToMM international symposium on theory of machines and mechanisms, Bucharest, vol III, pp 285–290

  27. Mogan GH (2002) Geometric Model of one-way clutches. In: 2nd international conference RaDMI, VranjaBanja, pp 967–971

  28. Moreau G, Fuchs P, Stergiopoulos P (2004) Applications of virtual reality in the manufacturing industry: from design review to ergonomic studies. Mecanique et Industries, EDP Sciences 5(2):171–179

    Article  Google Scholar 

  29. Paillot D, Merienne F, Thivent S (2003) CAD/CAE visualization in virtual environment for automotive industry.In: ACM international conference proceeding series, vol. 39, Proceedings of the workshop on Virtual environments, Zurich, Switzerland, ACM New York, pp 315–316. ISBN:1-58113-686-2

  30. Pisla D et al (2012) Kinematic modelling of a 5-DOF hybrid parallel robot for laparoscopic surgery. Robotica 30:1095–1107. doi:10.1017/S0263574711001299

    Article  Google Scholar 

  31. Pisla D et al (2011) Development of inverse dynamic model for a surgical hybrid parallel robot with equivalent lumped masses. Robot Comput Integr Manuf 28:402–415. doi:10.1016/j.rcim.2011.11.003

    Google Scholar 

  32. Raposo A et al (2006) Toward the use of cad models in VR applications. In: Proceedings of the 2006 ACM international conference on virtual reality continuum and its applications. Hong Kong, China, ACM New York

  33. Shin S et al (2012) Haptic simulation of refrigerator door, IEEE Haptics Symposium, pp. 147–154, Vancouver BC, 4–7 Mar 2012

  34. Slater M, Wilbur S (1997) A framework for immersive virtual environments (FIVE): speculations on the role of presence in virtual environments. Pres Teleop Virtual Environ 6:603–616

    Google Scholar 

  35. Tideman M, van der Voort MC, van Houten FJAM (2006) Haptic virtual prototyping for design and assessment of gear-shifts, in advances in design, part VIII. Springer, London, pp 461–471, ISBN 978-1-84628-004-7 (print) 978-1-84628-210-2 (online)

  36. Van der Auweraer H (2010) Virtual engineering at work: the challenges for designing Intelligent products. In: Proceedings of TMCE 2010 Symposium, 12–16 Apr 2010, Ancona, Italy, pp 3–18, ISBN 978-90-5155-060-3

  37. Zhu W, Lee YS (2004) Dexel-based force–torque rendering and volume updating for 5-DOF haptic product prototyping and virtual sculpting. In: Computers in industry archive, vol 55, issue 2, Elsevier Science Publishers, Amsterdam, The Netherlands, pp 125–145, ISSN:0166-3615

  38. Zhu W, Lee YS (2004) Five-axis pencil-cut planning and virtual prototyping with 5-dof haptic interface. Comput Aided Des 36(13):1295–1307

    Article  Google Scholar 

Download references

Acknowledgments

The authors would like to thank the reviewers for their constructive comments and suggestions that contributed to the final form of the paper. Special thanks are addressed also to dr. Hunor Erdelyi who developed the technical devices and to the participants at the user study for their effort and useful suggestions.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Csaba Antonya.

Additional information

Research highlights

We propose a haptic prototyping concept that uses as mediation tool, a real part of the future product. We present experiments made with custom made haptic systems used at virtual prototyping of passenger car’s mechanical systems to illustrate the proposed approach. A user test is performed to validate the proposed methodology.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Talaba, D., Antonya, C. Virtual prototyping of mechanical systems with tool mediated haptic feedback. Engineering with Computers 30, 569–582 (2014). https://doi.org/10.1007/s00366-012-0301-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00366-012-0301-y

Keywords

Navigation