Abstract
In this paper, a two-unit system with failure interactions is studied. The system is subject to two types of shocks (I and II) and the probabilities of these two shock types are age-dependent. A type I shock, rectified by a minimal repair, causes a minor failure of unit A and type II shock causes a complete system failure that calls for a replacement. Each unit A minor failure also results in an amount of damage to unit B. The damages to unit B caused by type I shocks can be accumulated to trigger a preventive replacement or a corrective replacement action. Besides, unit B with cumulative damage of level z may become minor failed with probability \(\pi (z)\) at each unit A minor failure and rectified by a minimal repair. We consider a more general replacement policy. Under this policy, the system is preventively replaced at the Nth type I shock, or at the time when the total damage to unit B exceeds a pre-specified level Z (but less than a failure level K where \(K>Z\)) or is replaced correctively at first type II shock or when the total damage to unit B exceeding a failure level K, whichever occurs first. To minimize the expected cost per unit time, the optimal replacement policy \((N^{*}\), \(Z^{*})\) is derived analytically and determined numerically. We also show that several previous maintenance models in the literature are special cases of our model.
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Appendix
Appendix
1.1 Proof of (6) + (7) + (8) + (9) = 1
1.2 Derivation of (12)
1.3 Derivation of (14)
1.4 Proof of Lemma 1-(i)
First, we rewrite \(A_N \) as follows.
We first proof \({\int _0^\infty {{\bar{F}}_P (t)r(t)P_N (t)dt} }/{\int _0^\infty {{\bar{F}}_P (t)P_N (t)dt} }\) is increasing in N.
Let
Differentiating \(J_1 (T)\) with respect to T, then we obtain
since r(t) is increasing with t, we obtain \(J_1 (0)=0\) and \(J_1^{\prime } (T)>0\). Hence, \(J_1 (T)>0\) for all \(T>0\) and \({\int _0^\infty {{\bar{F}}_P (t)r(t)P_N (t)dt} }/{\int _0^\infty {{\bar{F}}_P (t)P_N (t)dt}}\) is increasing in N.
Evidently, for and N,
For any \(T\in \left( {0,\infty } \right) \), we have
Further, the bracket of the denominator is, for \(T_1 \in \left( {T,\infty } \right) \),
Thus,
Since T is arbitrary in \(\left( {0,\infty } \right) \), we have
From the above result and Lemma 1-(ii), we can show that \(A_N\) is increasing in N, and diverges to \(\infty \) as \(N \rightarrow \infty \) if \(G^{(N)}(\cdot )\) is non-increasing in N and \({G^{({N+1})}(\cdot )}/{G^{(N)}(\cdot )}\) is non-increasing in N.
1.5 Proof of Lemma 1-(ii)
Let
Differentiating \(J_2 (T)\) with respect to T, then we obtain
since r(t) is increasing with t and p(t) is non-decreasing with t, we obtain \(J_2 \left( 0 \right) =0\) and \(J_2^{\prime } (T)>0\). Hence, \(J_2 (T)>0\) for all \(T>0\) and \(B_N \) is increasing in N.
Evidently, for and N,
For any \(T\in \left( {0,\infty } \right) \), we have
where \({\int _0^T {{\bar{F}}_P (t)P_N (t)dt} }/{\int _T^\infty {{\bar{F}}_P (t)P_N (t)dt} }\) is as given in the above and has the same property. Thus,
Because T is arbitrary in \(\left( {0,\infty } \right) \), we have \(\lim \limits _{N\rightarrow \infty } B_N =p\left( \infty \right) r\left( \infty \right) \).
1.6 Proof of Lemma 1-(iii)
Using the skills of the integration by parts, we have
Let
Differentiating \(J_3 (T)\) with respect to T, then we obtain
since r(t) is increasing with t and p(t) is non-decreasing with t, we obtain \(J_3 (0)=0\) and \(J_3^{\prime } (T)>0\). Hence, \(J_3 (T)>0\) for all \(T>0\) and \({\int _0^\infty {{\bar{F}}_P (t)r(t)P_{N+1} (t)dt} }/{\int _0^\infty {{\bar{F}}_P (t)P_N (t)dt} }\) is increasing in N. Hence, \(C_N \) is increasing in N if \({\int _0^Z {\bar{{G}}_{N+1} ({K-y})dG^{(N)}(y)} }/{G^{(N)}(Z)}\) is non-decreasing in N.
From the above result and Lemma 1-(ii), we can show that \(\lim \limits _{N \rightarrow \infty }\) \(C_N =\lim \limits _{N \rightarrow \infty }\) \(\frac{\int _0^Z {\bar{{G}}_{N+1} ({K-y})dG^{(N)}(y)} }{G^{(N)}(Z)}\) \(\frac{\int _0^\infty {{\bar{F}}_P (t)q(t)r(t)P_N (t)dt} }{\int _0^\infty {{\bar{F}}_P (t)P_N (t)dt} }\)
1.7 Proof of Lemma 1-(iv)
Let
Differentiating \(J_4 (T)\) with respect to T, then we obtain
since r(t) is increasing with t and \(\alpha _j (t)r(t)-\alpha _j^{\prime } (t)+\phi _j \left( Z \right) r(t)\) is non-decreasing with t, we obtain \(J_4 \left( 0 \right) =0\) and \(J_4^{\prime } (T)>0\). Hence, \(J_4 (T)>0\) for all \(T>0\) and \(D_N \) is increasing in N.
Evidently, for and N,
For any \(T\in \left( {0,\infty } \right) \), we have
where \({\int _0^T {{\bar{F}}_P (t)P_N (t)dt} }/{\int _T^\infty {{\bar{F}}_P (t)P_N (t)dt} }\) is as given in the above and has the same property. Thus,
Because T is arbitrary in \(({0,\infty })\), we have
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Sheu, SH., Liu, TH., Zhang, ZG. et al. Optimal two-threshold replacement policy in a cumulative damage model. Ann Oper Res 244, 23–47 (2016). https://doi.org/10.1007/s10479-016-2142-3
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DOI: https://doi.org/10.1007/s10479-016-2142-3