Skip to main content
Log in

On-line Condition Monitoring and Maintenance of Power Electronic Converters

  • Published:
Journal of Electronic Testing Aims and scope Submit manuscript

Abstract

This paper presents on-line technique for condition based maintenance of power electronic converters. The wear-out condition for high failure rate components is obtained based on parametric degradation. As per MIL Handbook 217 F, electrolytic capacitors and switching transistors together constitutes more than 90 % failures of power electronic systems. An electronic control gear circuit for fluorescent lamp is designed for on-line condition monitoring of target aluminum electrolytic capacitors and MOSFET at an accelerated aging condition. A low cost microcontroller board is programmed for data acquisition and test circuit control. Data values are serially communicated to National Instruments LabVIEW software, installed on the host computer for algorithm implementation and condition based maintenance of circuit. Using web publishing tool, the control of running state front panel VI is continuously transferred from local host to the client as an HTML file that is accessed in standard web browsers. Operator can remotely monitor the health of life limiting devices and can perform condition based shut down of the circuit. Also parametric data values of target devices are stored on hard disk of host computer in MS Excel file.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Abdennadher K et al (2010) A real-time predictive-maintenance system of aluminum electrolytic capacitors used in uninterrupted power supplies. IEEE Ind Appl 46(4):1644–1652

    Article  Google Scholar 

  2. Amaral A, Cardoso A (2009) A simple offline technique for evaluating the condition of aluminum electrolytic capacitors. IEEE Trans Ind Electron 56(8):3230–3237

    Article  Google Scholar 

  3. Amaral A, Cardoso A, (2010) Estimating aluminum electrolytic capacitors condition using a low frequency transformer together with a DC power supply. In: Proc. of International Conference on Industrial Electronics. 815–820

  4. Amaral A, Cardoso A (2011) Condition monitoring of electrolytic capacitors. Int J Syst Assur Eng Manag 2(4):325–332. doi:10.1007/s13198-012-0085-x

    Article  Google Scholar 

  5. Amaral A, Cardoso A (2012) On-line fault detection of aluminium electrolytic capacitors, in step-down DC–DC converters, using input current and output voltage ripple. IET Power Electron 5(3):315–322

    Article  Google Scholar 

  6. Celaya J, Saxena A, Saha S, and Goebel K, (2011) Prognostics of power mosfets under thermal stress accelerated aging using data-driven and model-based methodologies. In: Proc. Annual Conference of the Prognostics and Health Management Society, 1–10

  7. Celaya J, Saxena A, Wysocki P, Saha S, and Goebel K, (2010) Towards prognostics of power mosfets: accelerated aging and precursors of failure. In: Proc. Annual Conference of the Prognostics and Health Management Society, 1–10

  8. Chen Y et al (2008) Online failure prediction of the electrolytic capacitor for LC filter of switching-mode power converter. IEEE Trans Ind Electron 55(1):400–406

    Article  Google Scholar 

  9. Cornell Dubilier (2002) Application Guide: Aluminum Electrolytic Capacitors. http://cornell-dubilier.com

  10. Rajmond Jánó and Dan Piticã (2011) Accelerated ageing tests for predicting capacitor lifetimes. In: IEEE Symp. for Design and Technology in Electronic Packaging, 63–68

  11. Dehbi A et al (2002) High temperature reliability testing of aluminum and tantalum electrolytic capacitors. J Microelectron Reliab 42(6):835–840

    Article  Google Scholar 

  12. Eddy C. Aeloíza, et al. (2005) A real time method to estimate electrolytic capacitor condition in PWM adjustable speed drives and uninterruptible power supplies. In: Proc. of International Conference on Power Electronics Specialist. 2867–2872

  13. Gasperi M (2005) Life prediction modeling of bus capacitors in ac variable- frequency drives. IEEE Ind Appl 41(6):1430–1435

    Article  Google Scholar 

  14. Hannu J et al (2010) Enabling remote testing: embedded test controller and mixed signal test architecture. J Electron Test 26(6):641–658

    Article  Google Scholar 

  15. Harada K, Katsuki A, Fujiwara M (1993) Use of ESR for deterioration diagnosis of electrolytic capacitor. IEEE Ind Appl 8(4):355–361

    Google Scholar 

  16. Holzman C (2003) Leaking capacitors muck up motherboards. News Analysis, IEEE Spectrum 40(2):16–17

    Article  Google Scholar 

  17. Lee K-W et al (2008) Condition monitoring of DC-Link electrolytic capacitors in adjustable-speed drives. IEEE Ind Appl 44(5):1606–1613

    Article  Google Scholar 

  18. Nichicon Corporation, (2002) Technical Notes. Kyoto, Japan, pp. 1–28.CAT.8101D.

  19. Ondel O, Boutleux E, Venet P, (2004) A decision system for electrolytic capacitors diagnosis. In: Proc. IEEE Power Electron. Spec. Conf. 4360–4364

  20. Parler S (2003) Improved SPICE model of aluminum electrolytic capacitors for inverter applications. IEEE Ind Appl 39(4):929–935

    Article  Google Scholar 

  21. Perisse F et al (2006) Simple model of an electrolytic capacitor taking into account the temperature and aging time. Electr Eng 88:89–95

    Article  Google Scholar 

  22. Sattar A, (2010) Power MOSFET Basics, IXYS Corporation, IXAN0061. Available: www.ixys.com/Documents/AppNotes/IXAN0061.pdf

  23. Shakeb A. Khan, Neeraj Khera, Tariqul Islam, A.K. Agarwala (2012) A simple technique for monitoring esr of aluminum electrolytic capacitor at variable frequencies. In: Proc. of International Conference on Advances in Power Conversion and Energy Technologies, 259–264

  24. Venet P et al (2002) Realization of smart electrolytic capacitor circuit. IEEE Ind Appl Mag 16–20

  25. Vishay BC components (2007) Aluminium Capacitors: document number: 28356, Vishay, March 2007

  26. Vogelsberger M et al (2011) Life-Cycle monitoring and voltage-managing unit for dc-link electrolytic capacitors in PWM converters. IEEE Trans on Power Electron 26(2):493–503

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shakeb A. Khan.

Additional information

Responsible Editor: V. Champac

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Khan, S.A., Islam, T., Khera, N. et al. On-line Condition Monitoring and Maintenance of Power Electronic Converters. J Electron Test 30, 701–709 (2014). https://doi.org/10.1007/s10836-014-5491-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10836-014-5491-3

Keywords

Navigation