Skip to main content
Log in

Integration of uncertain and imprecise orders in the MRP method

  • Published:
Journal of Intelligent Manufacturing Aims and scope Submit manuscript

Abstract

Nowadays, one of the main difficulties of Production Management is to take into account the increasing uncertainty of the customer demand. In an MRP system, this uncertainty is mainly managed at middle term and through successive actualizations of the planning. We suggest in this paper a way to explicitly model the uncertainty and imprecision of the demand allowing to pass through all the MRPII steps (Material Requirement Planning, Load Planning, Scheduling). This method, named Fuzzy-MRP (F-MRP) allows to visualize at each step a much more rich information for the decision makers, taking into account not only the certain data but also a quantification of the various eventualities that may arise. Decisions requiring a long preparation (sub-contracting, order of components, increase of capacity, etc.) can so be considered earlier, on the base of quantified data.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  • J. Orlicky G. Plossl (Eds) (1994) Orlicky’s Material Requirement Planning 2nd Edition McGraw Hill Text

    Google Scholar 

  • Chandra, S., Ulgen, O., Tsui, L. and Kampfner, R. (2000) Modelling non-linear demand forecasting and inventory management under uncertainty with␣SAP, CEEP report brief, http://www. engin.umd.umich. edu/ceep/tech_day/Archives/2000/reports/IMSEreport2/IMSEreport2.htm

  • Kalyanam, K. (1996) Pricing decisions under demand uncertainty: a Bayesian mixture model approach. Marketing Science, 15(3).

  • K. Venkatraman S. Valentine (2001) Bayesian Approach to Optimizing Retail Prices, BAMMCONF 2001 Columbus Ohio, USA

    Google Scholar 

  • L. Bauwens D. G. Fiebig M. F. J. Steel (1994) ArticleTitleEstimating end-user demand: a Bayesian approach Journal of Business and Economics 12 IssueID2 221–231

    Google Scholar 

  • N. Agrawal S. Smith (2002) A bayesian framework for inventory replenishment and allocation for retail chains with non-identical stores Conference on Optimization in SCM Gainesville, Florida, USA

    Google Scholar 

  • Bisi, A., Glenn, D. and Puterman, M. (2003) The Bayesian newsvendors in supply chains with unobserved lost sales, Working Paper, http://people. commerce.ubc.ca/faculty/glenn/research.htm

  • D. C. Whybark J. G. Williams (1976) ArticleTitleMaterial requirements planning under uncertainty Decision Science Journal 7 595–606

    Google Scholar 

  • E. T. Grasso B. W. Taylor (1984) ArticleTitleA simulation based experimental of supply/timing uncertainty in MRP systems International Journal of Production Research 22 485–497

    Google Scholar 

  • J. A. G. Krupp (1997) ArticleTitleSafety stock management Production and Inventory Journal 3rd quarter 11–18

    Google Scholar 

  • M. A. Bodt L. N. Van Wassenhove (1983) ArticleTitleCost increased due to demand uncertainty in MRP lot sizing Decision Science Journal 25 345–362

    Google Scholar 

  • J. A. Buzacott J. G. Shanthikumar (1994) ArticleTitleSafety stock versus safety lead-time in MRP controlled systems OMEGA International Journal of Production Science 40 1678–1689

    Google Scholar 

  • J. B. Atwater S. S. Chakravorty (1994) ArticleTitleDoes protective capacity assist managers in competing along time-based dimensions? Production and Inventory Management Journal 35 53–59

    Google Scholar 

  • M. A. Bod L. N. Van Wassenhove L. F. Gelders (1982) ArticleTitleLot sizing and safety stock decisions in an MRP system with demand uncertainty Engineering Costs and Production Economics Journal 6 67–75

    Google Scholar 

  • C. J. Ho T. C. Ireland (1998) ArticleTitleCorrelating MRP system nervousness with forecast errors International Journal of Production Research 36 IssueID8 2289–2299

    Google Scholar 

  • L. Brennan S. M. Gupta (1993) ArticleTitleA structured analysis of material requirement planning under combined demand and supply uncertainty International Journal of Production Research 31 IssueID7 1689–1707

    Google Scholar 

  • S. G. Johansen (1999) ArticleTitleLot sizing for varying degrees of demand uncertainty International Journal of Production Economics 59 IssueID1–3 405–414

    Google Scholar 

  • J. J. Kanet V. Sridharan (1998) ArticleTitleThe value of using scheduling information in planning material requirements Decision Sciences Journal 29 IssueID2 479–498

    Google Scholar 

  • T. W. Brown (1984) ArticleTitleThe planned use of safety stocks in MRP Control Magazine 10 IssueID3 28–29

    Google Scholar 

  • R. W. Grubbström A. Molinder (1996) ArticleTitleSafety production plans in MRP-systems using transform methodology International Journal of Production Economics 46-47 297–309

    Google Scholar 

  • D. Petrovic (2001) ArticleTitleSimulation of supply chain behaviour and performance in an uncertain environment International Journal of Production Economics 71 IssueID1–3 429–438

    Google Scholar 

  • A. Dolgui M. A. Ould-Louly (2000) ArticleTitleA model for supply planning under lead time uncertainty International Journal of Production Economics 78 145–152

    Google Scholar 

  • V. D. R. Guide SuffixJr. R. Srivastava (2000) ArticleTitleA review of techniques for buffering against uncertainty with MRP systems Production Planning and Control 11 IssueID3 223–233

    Google Scholar 

  • S. C. L. Koh S. M. Saad M. H. Jones (2002) ArticleTitleUncertainty under MRP-planned manufacture: review and categorization International Journal of Production Research 40 IssueID10 2399–2421

    Google Scholar 

  • M. Caridi R. Cogolini (2001) ArticleTitleBuffering against lumpy demand in MRP environments: a theoretical approach and a case study Stimulating Manufacturing Excellence in Small and Medium Enterprises - SMESME’01. Aalborg, Danemark 1 14–16

    Google Scholar 

  • C. Ho T. C. Ireland (1993) ArticleTitleA diagnostic analysis of␣the impact of forecast errors on production planning via MRP system nervousness Production Planning and Control 4 311–322

    Google Scholar 

  • C. J. Ho W. K. Law R. Rampal (1995) ArticleTitleUncertainty dampening methods for reducing MRP system nervousness International Journal of Production Research 33 IssueID2 483–496

    Google Scholar 

  • C. Ho P. L. Carter (1996) ArticleTitleAn investigation of alternative dampening procedures to cope with MRP system nervousness International Journal of Production Research 34 IssueID1 137–156

    Google Scholar 

  • S. N. Kadipasaoglu V. Sridharan (1995) ArticleTitleAlternative approaches for reducing schedule instability in multistage manufacturing under demand uncertainty Journal of Operations Management 13 193–211

    Google Scholar 

  • L. Bogataj L. Horvat (1996) ArticleTitleStochastic considerations of Grubbström-Molinder model of MRP, input-output and multi-echelon inventory systems International Journal of Production Economics 45 329–336

    Google Scholar 

  • T. G. Schimitt (1984) ArticleTitleResolving uncertainty in manufacturing systems Journal of Operation Management 4 IssueID4 331–345

    Google Scholar 

  • C. J. Ho (2002) ArticleTitleEvaluating dampening effect of alternative lot-sizing rules to reduce MRP system nervousness International Journal of Production Research 40 IssueID11 2633–2652

    Google Scholar 

  • Kazan, O., Nagi, R. and Rump, C. M. (2000) New lotsize formulation for less nervous production schedules. Computers & Operations Research, (27),1325–1345.

  • J. D. Blackburn D. H. Kropp R. A. Miller (1986) ArticleTitleA comparison of strategies to dampen nervousness in MRP systems OMEGA International Journal of Management Science 32 IssueID4 413–423

    Google Scholar 

  • R. M. Kerr R. N. Walker (1989) A Job Shop Scheduling System based on Fuzzy Arithmetic. Third International Conference on Expert Systems and the Leading Edge Production and Operation Management. South Carolina USA 433–450

    Google Scholar 

  • P. Fortemps (1997) ArticleTitleJobshop scheduling with imprecise durations: a fuzzy approach IEEE Transactions on Fuzzy Systems 5 IssueID4 557–569

    Google Scholar 

  • D. Dubois H. Prade (1989) ArticleTitleProcessing Fuzzy Temporal Knowledge IEEE Transactions on Systems, Man and Cybernetics 19 IssueID4 729–744

    Google Scholar 

  • Dubois, D., Fargier, H. and Prade, H. (1993) The use of fuzzy constraints in job-shop scheduling, in IJCAI-93 Workshop on Knowledge-Based Planning, Scheduling and Control, Chambéry (France)

  • Tu¨ rksen, I. B. (1997) Scheduling system design: three fuzzy theory approaches, in Fuzzy Information Engineering: A Guided Tour of Applications, D. Dubois, H. Prade and R. Yager (eds.), John Wiley & Sons, , pp. 669–693.

  • B. Grabot C. Binda J. C. Blanc (1996) ArticleTitleA decision support system for production activity control Decision Support Systems 16 87–101

    Google Scholar 

  • E. Bensana G. Bel D. Dubois (1988) ArticleTitleOPAL: a multi-knowledge based system for industrial job-shop scheduling International Journal of Production Research 26 IssueID3 795–815

    Google Scholar 

  • L. Geneste B. Grabot (1997) ArticleTitleImplicit versus explicit knowledge representation International Journal of Expert Systems 10 IssueID1 37–52

    Google Scholar 

  • T. Watanabe (1990) Job-shop Scheduling Using Fuzzy Logic in a Computer Integrated Manufacturing Environment. Fifth International Conference on Systems Research, Informatics and Cybernetics, August 6–12 Baden-Baden Germany

    Google Scholar 

  • M. Inuiguchi M. Sakawa Y. Kume (1994) ArticleTitleThe usefulness of possibilistic programming in production planning problems International Journal of Production Economics 33 45–52

    Google Scholar 

  • H. Fargier C. Thierry (2000) The use of possibilistic decision theory in manufacturing planning and control R. Slowinski M. Hapke (Eds) Fuzzy Master Production Scheduling in Scheduling under Fuzziness Springer-Verlag Verlag 45–59

    Google Scholar 

  • L. Geneste B. Grabot A. Letouzey (2003) ArticleTitleScheduling uncertain orders in the customer-subcontractor context European Journal of Operational Research 147 IssueID2 297–311

    Google Scholar 

  • D. Dubois H. Prade (1988) Possibility Theory, an Approach to Computerized Processing of Uncertainty Plenum New York

    Google Scholar 

  • S. Chanas M. Nowakowski (1988) ArticleTitleSingle value simulation of fuzzy variable Fuzzy Sets and Systems 25 IssueID1 43–57

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bernard Grabot.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Grabot, B., Geneste, L., Reynoso-Castillo, G. et al. Integration of uncertain and imprecise orders in the MRP method. J Intell Manuf 16, 215–234 (2005). https://doi.org/10.1007/s10845-004-5890-x

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10845-004-5890-x

Keywords

Navigation