Abstract
Increasing consumer awareness and soaring prices for raw material make reverse logistics an ever more important aspect of the product life cycle. However, most research focuses on the remanufacturing and recycling process leaving the actual tasks of waste collection behind. Moreover, existing research on waste collection typically assumes the problem to be deterministic, neglecting its stochastic nature. This study first diagnoses the solid waste collection problem; it is classified as an inventory control problem with confluent material flows and stochastic demand. A type of control system designed for this kind of problem is the kanban system. In response, the applicability of a kanban system for solid waste collection is discussed. While kanbans are a suitable mean to signal time and quantity of waste collection, the large quantity of collection points and geographical distances involved hinder its direct application. How the kanban system can be driven by the Internet of Things (IoT) was consequently the second objective of this study. Using a framework of an IoT driven production logistics system the control structure of the original kanban system has been analyzed. Out of this analysis the architecture of an IoT driven kanban system for solid waste collection is proposed.
Similar content being viewed by others
References
Arebey, M., Hannan, M. A., Basri, H., Begum, R. A., & Abdullah, H. (2011). Integrated technologies for solid waste bin monitoring system. Environmental Monitoring and Assessment, 177, 399–408.
Berkley, B. J. (1992). A review of the kanban production control research literature. Production & Operations Management, 1(4), 393–411.
Bing, X., Bloemhof, J. M., Ramos, T. R. P., Barbosa-Povoa, A. P., Wong, C. Y., & van der Vorst, J. G. A. J. (2016). Research challenges in municipal solid waste logistics management. Waste Management, 48, 584–592.
Chongwatpol, J., & Sharda, R. (2013). Achieving lean objectives through RFID: a simulation-based assessment. Decision Sciences, 44(2), 239–266.
Delen, D., Hardgrave, B. C., & Sharda, R. (2007). RFID for better supply-chain management through enhanced information visibility. Production & Operations Management, 16(5), 613–624.
Faccio, M., Persona, A., & Zanin, G. (2011). Waste collection multi objective model with real-time traceability data. Waste Management, 31, 2391–2405.
Gong, Q., Yang, Y., & Wang, S. (2014). Information and decision-making delays in MRP. KANBAN, and CONWIP, International Journal of Production Economics, 156, 208–213.
Hannan, M. A., Arebey, M., Begum, R. A., & Basri, H. (2011). Radio Frequency Identification (RFID) and communication technologies for solid waste bin and truck monitoring system. Waste Management, 31, 2406–2413.
Hannan, M. A., Arebey, M., Begum, R. A., & Basri, H. (2012). An automated solid waste bin detection system using a gray level aura matrix. Waste Management, 32, 2229–2238.
Hopp, W. J., & Spearman, M. L. (2004). To pull or not to pull: what is the question? Manufacturing & Service Operations Management, 6(2), 133–148.
Huang, G. Q., Wright, P. K., & Newman, S. T. (2009). Wireless manufacturing: A literature review, recent developments, and case studies. International Journal of Computer Integrated Manufacturing, 22(7), 579–594.
Islam, M. S., Hannan, M. A., Basri, H., Hussain, A., & Arebey, M. (2014). Solid waste bin detection and classification using dynamic time warping and MLP classifier. Waste Management, 34, 281–290.
Johansson, O. M. (2006). The effect of dynamic scheduling and routing in a solid waste management system. Waste Management, 26, 875–885.
Kumar, V. V., Liou, F. W., Balakrishnan, S. N., & Kumar, V. (2015). Economical impact of RFID implementation in remanufacturing: A Chaos-based Interactive Artificial Bee Colony approach. Journal of Intelligent Manufacturing, 26(4), 815–830.
Lage Junior, M., & Godinho Filho, M. (2010). Variations of the kanban system: Literature review and classification. International Journal of Production Research, 125, 13–21.
Mamun, M. A., Hannan, M. A., Hussain, A., & Basri, H. (2016). Theoretical model and implementation of a real time intelligent bin status monitoring system using rule based decision algorithms. Expert Systems with Application, 48, 76–88.
Matzka, J., Mascolo, M. D., & Kai, F. (2012). Buffer sizing of a Heijunka Kanban system. Journal of Intelligent Manufacturing, 23(1), 49–60.
Monden, Y. (1983). Toyota Production System: Practical approach to production management. Norcross, GA: Industrial Engineering and Management Press.
Morgan, S. D., & Gagnon, R. J. (2013). A systematic literature review of remanufacturing scheduling. International Journal of Production Research, 51(16), 4853–4879.
Nuortio, T., Kytojoki, J., Niska, H., & Braysy, O. (2006). Improved route planning and scheduling of waste collection and transport. Expert Systems with Applications, 30, 223–232.
Ohno, T. (1988). Toyota production system: Beyond large-scale production (1st ed.). Cambridge, MA: Productivity Press.
Pokharel, S., & Mutha, A. (2009). Perspectives in reverse logistics: a review. Resources, Conservation and Recycling, 53, 175–182.
Protzman, C., Whiton, F., Kerpchar, J., Lewandowski, C., Stenberg, S., & Grounds, P. (2016). The lean practitioner’s field book: Proven, practical, profitable and powerful techniques for making lean really work (1st ed.). Cambridge, MA: Productivity Press.
Qu, T., Lei, S. P., Wang, Z. Z., Nie, D. X., Chen, X., & Huang, G. Q. (2016). IoT-based real-time production logistics synchronization system under smart cloud manufacturing. International Journal of Advanced Manufacturing Technology, 84(1), 147–164.
Rovetta, A., Fan, X., Vicentini, F., Zhu, M., Giusti, A., & He, Q. (2009). Early detection and evaluation of waste through sensorized containers for a collection monitoring application. Waste Management, 29, 2939–2949.
Shingo, S. (1989). A study of the Toyota Production System from an industrial engineering viewpoint. Cambridge, MA: Productivity Press.
Silva, C., Ferreira, L. M., Thürer, M., & Stevenson, M. (2016). Improving the logistics of a constant order-cycle kanban system. Production Planning & Control, 27(7–8), 650–659.
Sugimori, Y., Kusunoki, K., Cho, F., & Uchikawa, S. (1977). Toyota Production System and kanban system materialization of just-in-time and respect-for-human system. International Journal of Production Research, 15(6), 553–564.
Takahashi, K., Doi, Y., Hirotani, D., & Morikawa, K. (2014). An adaptive pull strategy for remanufacturing systems. Journal of Intelligent Manufacturing, 25, 629–645.
Thompson, J. D. (1967). Organizations in action: Social science bases for administrative theory (1st ed.). New York: Mc Graw-Hill book company.
Thürer, M., Stevenson, M., & Protzman, C. W. (2016). Card-based production control: A review of the control mechanisms underpinning Kanban, ConWIP, POLCA and COBACABANA systems, Production Planning & Control, (in print).
Vicentini, F., Giusti, A., Rovetta, A., Fan, X., He, Q., Zhu, M., et al. (2009). Sensorized waste collection container for content estimation and collection optimization. Waste Management, 29, 1467–1472.
White, R. E., Pearson, J. N., & Wilson, J. R. (1999). JIT manufacturing: a survey of implementation in small and large US manufacturers. Management Science, 45(1), 1–15.
White, R. E., & Prybutok, V. (2001). The relationship between JIT practices and type of production system. Omega, 29, 113–124.
Zhang, Y., Zhang, G., Liu, Y., & Hu, D. (2015). Research on services encapsulation and virtualization access model of machine for cloud manufacturing. Journal of Intelligent Manufacturing. doi:10.1007/s10845-015-1064-2.
Acknowledgements
This work was supported by the National Natural Science Foundation of China (51475095, 71550110254), Guangdong Natural Science Foundation (2016A030311041), 2015 Guangdong Special Support Scheme (2014TQ01X706), High-level Talent Scheme of Guangdong Education Department (2014-2016), 2016 Research Cultivation and Innovation Fund of Jinan University.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Thürer, M., Pan, Y.H., Qu, T. et al. Internet of Things (IoT) driven kanban system for reverse logistics: solid waste collection. J Intell Manuf 30, 2621–2630 (2019). https://doi.org/10.1007/s10845-016-1278-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10845-016-1278-y