Abstract
As part of the fourth industrial revolution, the movement to apply various enabling technologies under the name of Industry 4.0 is being promoted worldwide. Because of the wide range of applications and the capacity of manufacturing workpieces flexibly, machine tools are regarded as essential industrial elements. Hence, much research has been concerned with applying various enabling technologies such as cyber-physical systems to machine tools. To realize a machine tool suitable for Industry 4.0, development should be done in a systematic manner rather than the ad-hoc application of enabling technologies. In this paper, we propose a functional architecture for the Industry 4.0 version of machine tools, namely smart machine tool system. To reflect the voices of various stakeholders, stakeholder requirements are identified and transformed into design considerations. The design considerations are incorporated into the conceptual model and functional modeling, both of which are used to derive the functional architecture. The implementation procedure and an illustrative case study are presented for the application of the functional architecture.
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Abbreviations
- AI:
-
Artificial intelligence
- API:
-
Application programming interface
- BD:
-
Big data analytics and AI, digital twin
- BDA:
-
Big data analytics
- CAD:
-
Computer-aided design
- CAE:
-
Computer-aided engineering
- CAM:
-
Computer-aided manufacturing
- CAI:
-
Computer-aided inspection
- CAPP:
-
Computer-aided process planning
- CAX:
-
Computer-aided X
- CNC:
-
Computerized numerical controller
- CPMS:
-
Cyber-physical manufacturing system
- CPS:
-
Cyber-physical systems
- DAQ:
-
Data acquisition
- DT:
-
Digital twin
- HMI:
-
Human–machine interface
- IDEF0:
-
Part of the IDEF modeling languages to model the function of the system. Integration definition (IDEF) is a series of modeling languages in the field of systems/software engineering
- IoT:
-
Internet-of-Things
- KPI:
-
Key performance indicator
- M2M:
-
Machine-to-machine
- MAPE:
-
Monitoring, analysis, plan, and execution
- MAPE/BD:
-
Monitoring, analysis, plan, execution/big data analytics and AI, digital twin
- MTBF:
-
Mean time between failure
- MTCS:
-
Machine tool cyber system
- MTTR:
-
Mean time to repair
- OPC-UA:
-
Object linking and embedding for process control unified architecture (IEC/TR 62541)
- PLC:
-
Programmable logic controller
- RAMI 4.0:
-
Reference architecture model for Industry 4.0
- RUL:
-
Remaining useful life
- SMTS:
-
Smart machine tool system
- STEP-NC:
-
The standardized data model for computerized numerical controllers (nickname of ISO 14649)
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Acknowledgments
This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (Ministry of Science and ICT) (NRF-2019R1A2C1004388)
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Jeon, B., Yoon, JS., Um, J. et al. The architecture development of Industry 4.0 compliant smart machine tool system (SMTS). J Intell Manuf 31, 1837–1859 (2020). https://doi.org/10.1007/s10845-020-01539-4
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DOI: https://doi.org/10.1007/s10845-020-01539-4