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The architecture development of Industry 4.0 compliant smart machine tool system (SMTS)

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Abstract

As part of the fourth industrial revolution, the movement to apply various enabling technologies under the name of Industry 4.0 is being promoted worldwide. Because of the wide range of applications and the capacity of manufacturing workpieces flexibly, machine tools are regarded as essential industrial elements. Hence, much research has been concerned with applying various enabling technologies such as cyber-physical systems to machine tools. To realize a machine tool suitable for Industry 4.0, development should be done in a systematic manner rather than the ad-hoc application of enabling technologies. In this paper, we propose a functional architecture for the Industry 4.0 version of machine tools, namely smart machine tool system. To reflect the voices of various stakeholders, stakeholder requirements are identified and transformed into design considerations. The design considerations are incorporated into the conceptual model and functional modeling, both of which are used to derive the functional architecture. The implementation procedure and an illustrative case study are presented for the application of the functional architecture.

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Abbreviations

AI:

Artificial intelligence

API:

Application programming interface

BD:

Big data analytics and AI, digital twin

BDA:

Big data analytics

CAD:

Computer-aided design

CAE:

Computer-aided engineering

CAM:

Computer-aided manufacturing

CAI:

Computer-aided inspection

CAPP:

Computer-aided process planning

CAX:

Computer-aided X

CNC:

Computerized numerical controller

CPMS:

Cyber-physical manufacturing system

CPS:

Cyber-physical systems

DAQ:

Data acquisition

DT:

Digital twin

HMI:

Human–machine interface

IDEF0:

Part of the IDEF modeling languages to model the function of the system. Integration definition (IDEF) is a series of modeling languages in the field of systems/software engineering

IoT:

Internet-of-Things

KPI:

Key performance indicator

M2M:

Machine-to-machine

MAPE:

Monitoring, analysis, plan, and execution

MAPE/BD:

Monitoring, analysis, plan, execution/big data analytics and AI, digital twin

MTBF:

Mean time between failure

MTCS:

Machine tool cyber system

MTTR:

Mean time to repair

OPC-UA:

Object linking and embedding for process control unified architecture (IEC/TR 62541)

PLC:

Programmable logic controller

RAMI 4.0:

Reference architecture model for Industry 4.0

RUL:

Remaining useful life

SMTS:

Smart machine tool system

STEP-NC:

The standardized data model for computerized numerical controllers (nickname of ISO 14649)

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Acknowledgments

This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (Ministry of Science and ICT) (NRF-2019R1A2C1004388)

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Correspondence to Suk-Hwan Suh.

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Jeon, B., Yoon, JS., Um, J. et al. The architecture development of Industry 4.0 compliant smart machine tool system (SMTS). J Intell Manuf 31, 1837–1859 (2020). https://doi.org/10.1007/s10845-020-01539-4

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  • DOI: https://doi.org/10.1007/s10845-020-01539-4

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