Skip to main content
Log in

A controlling system based on cause–effect relationships for the ramp-up of production systems

  • Production Management
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

Due to ever shorter product life-cycles, the duration and costs of the ramp-up phase are becoming even more important. Unfortunately, actual tools for project management are not capable of controlling the ramp-up sufficiently. Currently a ramp-up controlling system is developed with a prognosis model as its core component. This is based on a network of cause–effect relationships, which forecasts the effect of a parameter change on the principal project objectives such as performance, costs and due dates. The paper explains the basic model and the structure of the resulting prototype which consists of project planning software, databases, spreadsheets and simulation models.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. Voigt K, Thiell M (2005) Fast Ramp-up—Handlungs- und Forschungsfeld für Innovations- und Produktmanagement. In: Wildemann H (ed) Synchronisation von Produktentwicklung und Produktionsprozess, TCW, Munich, pp 9–39

    Google Scholar 

  2. Romberg A, Haas M (2005) Der Anlaufmanager. LOG_X, Stuttgart

  3. Fitzek D (2006) Anlaufmanagement in Netzwerken. PhD Thesis, University of St. Gallen

  4. Kersten W, Schröder K, Zink T (2005) Wissensmanagement zur Optimierung von Produktionsanläufen. In: Wildemann H. (ed) Synchronisation von Produktentwicklung und Produktionsprozess, TCW, Munich, pp 91–110

    Google Scholar 

  5. Wiendahl H-P (2005) Betriebsorganisation für Ingenieure. Carl Hanser, Munich Vienna

    Google Scholar 

  6. Schmahls T (2001) Beitrag zur Effizienzsteigerung während Produktionsanläufen in der Automobilindustrie. PhD Thesis, TU Chemnitz

  7. Clark KB, Fujimoto T (1991) Product development performance—strategy, organization and management in the world auto industry. Harvard Business School, Boston

    Google Scholar 

  8. Schelle H, Reschke H, Schnopp R, Schub A (1994–2005) Projekte erfolgreich managen. Loseblattwerk, TÜV, Cologne

  9. Wildemann H (2005) Anlaufmanagement—Leitfaden zur Verkürzung der Hochlaufzeit und Optimierung der An- und Auslaufphase von Produkten. TCW, Munich

    Google Scholar 

  10. Heins M, Winkler H, Nyhuis P (2006) Prognosis-based ramp-up management by modelling cause-effect relations integrated in the product life-cycle. In: Proceedings of the 16th CIRP international design seminar, Kananaskis, Canada, July 16–19, pp 677–684

  11. Zeugträger K (1998) Anlaufmanagement für Großanlagen. PhD Thesis, University of Hanover

  12. Nyhuis P, Winkler H (2004) Development of a controlling system for the ramp-up of production systems. In: Proceedings of the international conference on competitive manufacturing 2004, Stellenbosch, South Africa, February 4–6, pp 401–406

  13. Risse J (2003) Time-to-market-management in der Automobilindustrie - Ein Gestaltungsrahmen für ein logistikorientiertes Anlaufmanagement. PhD Thesis, University of St. Gallen

  14. Lanza G (2005) Simulationsbasierte Anlaufunterstützung auf Basis der Qualitätsfähigkeiten von Produktionsprozessen. PhD Thesis, University of Karlsruhe (TH)

  15. Winkler H (2007) Modellierung vernetzter Wirkbeziehungen im Produktionsanlauf. Not published yet, PhD Thesis, University of Hanover estimated

  16. Fleischer J, Wawerla M, Nyhuis P, Winkler H, Liestmann V (2004) Proaktive Anlaufsteuerung von Produktionssystemen entlang der Wertschöpfungskette. Industriemanagement 20(4):29–32

    Google Scholar 

  17. Nyhuis P, Wiendahl H-P (2003) Logistische Kennlinien, Grundlagen, Werkzeuge und Anwendungen. Springer, Berlin

    Google Scholar 

  18. Levner E (1998) A parametric critical path problem and an application for cyclic scheduling. Discr Appl Math 87:149–158

    Article  MATH  Google Scholar 

Download references

Acknowledgments

We would like to thank the Federal Ministry of Education and Research and the project sponsors for their backing and financial support, without which the project “Proactive Ramp-up Control of Production Systems Along the Value-Creation Chain (ProactAS)” would not have been possible. The project is rendered possible with funds provided by the Federal Ministry of Education and Research within the framework concept of “Research for the Production of Tomorrow” with the reference No. 02PS2000, and is supervised by the Ministry project sponsors for Production and Manufacturing Technologies (PFT), Karlsruhe Research Center.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Michael Heins.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Winkler, H., Heins, M. & Nyhuis, P. A controlling system based on cause–effect relationships for the ramp-up of production systems. Prod. Eng. Res. Devel. 1, 103–111 (2007). https://doi.org/10.1007/s11740-007-0011-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-007-0011-2

Keywords

Navigation