Abstract
The increasing demand on vehicles with reduced fuel consumption and emission is the reason why aluminum is frequently used as material for crankcases in the automotive industry. Eutectic aluminum alloys, however, have the disadvantage that they cannot be used for the cylinder bore surface due to their tribological qualities. A method to increase the wear resistance is to coat the surface by using a thermal spray process. In this case a coating material e.g. a steel wire is melted. The molten particles solidify at the boring surface so that a wear resistant coating of the cylinder bore is produced. In order to guarantee that the coating adheres to the aluminum, it is necessary to roughen the surface. This paper describes a method of roughing the surface of the cylinder bores of light metal crankcases by using a modified fine boring process.
Similar content being viewed by others
References
Buchmann M (2002) Thermisch gespritzte, tribologisch wirksame Schichtsysteme auf Leichtmetall-Zylinderlaufflächen, Galvanotechnik, 10/2002, pp S2660–S2669
Sach A (1998) Laufflächenbildung in Aluminium-Motorblöcken, Werkstoffe im Automobilbau, 1998/1999, pp S72–S74
Flores G, Hoffmeister H-W, Schnell C (2007) Vorbehandlung und Honen thermischer Spritzschichten, Jahrbuch Schleifen, Honen, Läppen und Polieren, 63. Auflage, pp S290–S297
Barbezat G (2001) The State of the art of the internal plasma spraying on cylinder bore in AlSi cast alloys. Int J Automat Technol 2(2):47–52
Herzinger G, Loosen P (1993) Werkstoffbearbeitung mit Laserstrahlung - Grundlagen, Systeme, Verfahren
Verpoort C, Blume W, Broda M, Orlamuender F, Holdik K, Kollinger S, Bobzin K, Ernst F, Zwick J, Schlaefer T, Schreiber F, Wenz T, Schwenk A, Flores G (2007) Thermisches Beschichten von Aluminium-Zylinderlaufbahnen mit nanokristallinen Schichten im Rahmen des BMBF-NanoMobil-Projektes, MTZ Konferenz Motor 2007, Neckarsulm
Lugscheider E (2002) Handbuch der thermischen Spritztechnik, Fachbuchreihe Schweißtechnik, Band 139
Acknowledgments
The authors would like to thank the German Federal Ministry of Research and Education for funding the “NaCoLab” project.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Hoffmeister, HW., Schnell, C. Mechanical roughing of cylinder bores in light metal crankcases. Prod. Eng. Res. Devel. 2, 365–370 (2008). https://doi.org/10.1007/s11740-008-0116-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11740-008-0116-2