Skip to main content
Log in

Using alternative materials in the cutting tools applications

  • Tooling
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

This paper is concerned with the use of new, alternative materials in the form of a functionally graded aluminium matrix composite when designing cutting tools. To determine the pros and cons of its use in cutting tools, a new inserted-tooth milling cutter was developed and produced at first using an aluminium base material reinforced with a composite core. Then several technical and economic properties of the developed tool were analysed. Finally, they were compared with the corresponding properties of geometrically equal milling cutters made of commercial materials.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Henning W, Neite G (1994) Herstellung, Eigenschaften und Anwendungen von kurzfaserverstärkten Aluminiumlegierungen. In: Kainer KU (ed) Metallische Verbundwerkstoffe. DGM Informationsgesellschaft Verlag, Oberursel, pp 169–191

    Google Scholar 

  2. Kelly A, Stearn RJ, McCartney LN (2006) Composite materials of controlled thermal expansion. Compos Sci Tech 66(2):154–159. http://www.sciencedirect.com/science/article/pii/S0266353805001338

  3. Wlodarczyk-Fligier A, Dobrzanski LA, Kremzer M et al (2008) Manufacturing of aluminium matrix composite materials reinforced by Al2O3 particles. J Achiev Mater Manuf Eng 27/1, International OCSCO World Press, Gliwice, p 99–102

  4. Laurie J (1995) Freeze casting: a modified sol–gel process. PhD Thesis, University of Bath

  5. Kroll L, Blau P, Wagner M et al (2010) Leichtbaukomponenten für energieeffiziente Werkzeugmaschinen. In: Neugebauer R (ed) Energy-efficient product and process innovation in production engineering. 1st International colloquium of the excellence cluster eniPROD. Verlag Wissenschaftliche Scripten, Auerbach, p 231–258

  6. Uhlmann E, Marcks P, Mense C (2007) CFK-Kompensationsstrukturen zur Verringerung thermisch bedingter Verformungen. In: Uhlmann E (ed) Neue Konzepte für Werkzeugmaschinen. 2. Berliner Runde. Fraunhofer IPK, Berlin, p 73–86. http://www.iwf.tu-berlin.de/fileadmin/fg199/Geschichte/Tagungsband.pdf

  7. Kuster F (1993) Bohrstangendynamik—Faserverstärkte Materialien und Beschichtungen im Vergleich zu Hilfsmassensystemen. Dissertation, ETH Zürich

  8. Heisel U, Schetter S (2012) Entwicklung eines Reibwerkzeugs in Leichtbauweise. wt Werkstattstechnik online 102(1/2):56–61. http://www.werkstattstechnik.de/wt/article.php?data[article_id]=64732

  9. König W, Klocke F (2008) Fertigungsverfahren 1: Drehen, Fräsen, Bohren, vol 1, 8th edn. Springer, Berlin

  10. Paucksch E, Holsten S, Linß M et al (2008) Zerspantechnik: Prozesse, Werkzeuge, Technologien, 12th edn. Vieweg+Teubner Verlag, Wiesbaden

    Google Scholar 

  11. Clyne TW, Withers PJ (1993) An introduction to metal matrix composites. Cambridge solid state science series, Cambridge University Press, Cambridge

  12. Ochiai S (1994) Mechanical properties of metallic composites. Taylor & Francis, New York

    Google Scholar 

Download references

Acknowledgments

This paper was written in the framework of the research project “Advanced polymeric compounds and metal matrix composites for excellent performances in machine tools applications (COMETA)” funded by the European Union. We would especially like to thank the COMETA consortium and all partners involved in the project: FIDIA SpA, IMA TECNO S.R.L., AMRC MANUFACTURING LTD, TEKS SARL, LOLA COMPOSITES LTD, CE.S.I. CENTRO STUDI INDUSTRIALI EC SAS, Walter Möck GmbH, SWEREA SICOMP AB.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to U. Heisel.

Additional information

This paper is dedicated to our dear colleague Sebastian Schetter, who passed away untimely and was one of the co-authors of the tool design reported here.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Heisel, U., Pasternak, S., Stehle, T. et al. Using alternative materials in the cutting tools applications. Prod. Eng. Res. Devel. 8, 121–129 (2014). https://doi.org/10.1007/s11740-013-0512-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-013-0512-0

Keywords

Navigation