Skip to main content
SpringerLink
Log in

An integrated fuzzy algorithm approach to factory floor design incorporating environmental quality and health impact

  • Original Article
  • Published:
International Journal of System Assurance Engineering and Management Aims and scope Submit manuscript

Abstract

This paper presents an integrated algorithm based on fuzzy simulation, fuzzy linear programming (FLP), and fuzzy data envelopment analysis (FDEA) to cope with a special case of workshop facility layout design problem with ambiguous environmental and health indicators. First a software package is used for generating feasible layout alternatives and then quantitative performance indicators are calculated. Weights are estimated by LP for pairwise comparisons (by linguistic terms) in evaluating certain qualitative performance indicators. Fuzzy simulation is then employed for modeling different layout alternatives with uncertain parameters. Next, the impacts of environment and health indicators are retrieved from a standard questionnaire. Finally, FDEA is used for ranking the alternatives and consequently finding the optimal layout design alternatives. A possibilistic programming approach is used to modify the fuzzy DEA model to an equivalent crisp one. Moreover, fuzzy principal component analysis method is used to validate the results of FDEA model at various α-cut levels by Spearman correlation experiment. This is the first study that presents an integrated algorithm for optimization of facility layout with environmental and health indicators.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3

Similar content being viewed by others

References

  • Azadeh A, Izadbakhsh HR (2008) A multivariate/multi-attribute approach for plant layout design. Intern J Indus Eng 15(2):143–154

    Google Scholar 

  • Azadeh A, Moghaddam M, Asadzadeh SM, Negahban A (2011) An integrated fuzzy simulation-fuzzy data envelopment analysis algorithm for job-shop layout optimization: the case of injection process with ambiguous data. Eur J Oper Res 214(3):768–779

    Article  MathSciNet  MATH  Google Scholar 

  • Chandran B, Golden B, Wasil E (2005) Linear programming models for estimating weights in the analytic hierarchy process. Comput Oper Res 32(9):2235–2254

    Article  MATH  Google Scholar 

  • Cheng R, Gen M (1996) Genetic search for facility layout design under inter flows uncertainty. Jpn J Fuzzy Theo Syst 8:335–346

    Article  Google Scholar 

  • Ertay T, Ruanb D, Tuzkayac UR (2006) Integrating data envelopment analysis and analytic hierarchy for the facility layout design in manufacturing systems. Inf Sci 176(3):237–262

    Article  Google Scholar 

  • Heragu S (1997) Facilities design. PWS Publishing Company, Boston

    Google Scholar 

  • Heragu SS, Kusiak A (1990) Machine layout: an optimization and knowledge based approach. Int J Prod Res 28(4):615–635

    Article  Google Scholar 

  • Ho YC, Moodie CL (1998) Machine layout with a linear single row flow path in an automated manufacturing system. J Manuf Syst 17:1–22

    Article  Google Scholar 

  • Jiménez M, Arenas M, Bilbao A, Rodriguez MV (2007) Linear programming with fuzz parameters: an interactive method resolution. Eur J Oper Res 177:1599–1609

    Article  MATH  Google Scholar 

  • Kumar KR, Hadjinicola GC, Lin TI (1995) A heuristic procedure for the single row facility layout problem. Eur J Oper Res 87:65–73

    Article  MATH  Google Scholar 

  • Li S, Jahanshahloo GR, Khodabakhshi M (2007) A super-efficiency model for ranking efficient units in data envelopment analysis. Appl Math Comput 184(2):638–648

    MathSciNet  MATH  Google Scholar 

  • Prabhaharan G, Padmanaban KP, Krishnakumar R (2006) Machining fixture layout optimization using FEM and evolutionary techniques. Intern J Adv Manuf Technol 32:1090–1103

    Article  Google Scholar 

  • Pritsker AAB, O’Reilly JJ (1999) Simulation with Visual SLAM and AweSim. John Wiley and Sons Inc, New York

    Google Scholar 

  • Şahin R (2011) A simulated annealing algorithm for solving the bi-objective facility layout problem. Expert Syst Appl 38:4460–4465

    Article  Google Scholar 

  • Sengupta JK (1992a) A fuzzy systems approach in data envelopment analysis. Comput Math Appl 24:259–266

    Article  MathSciNet  MATH  Google Scholar 

  • Sengupta JK (1992b) Measuring efficiency by a fuzzy statistical approach. Fuzzy Sets Syst 46(1):73–80

    Article  Google Scholar 

  • Taghavi A, Murat A (2011) A heuristic procedure for the integrated facility layout design and flow assignment problem. Comput Ind Eng 61:55–63

    Article  Google Scholar 

  • Tompkins JA, White JA, Bozer YA, Frazelle EH, Tanchoco JMA, Trevino J (1996) Facilities planning. Wiley, New York

    Google Scholar 

  • Yaman BR, Balibek E (1999) Decision making for facility layout problem solutions. Comput Ind Eng 37:319–322

    Article  Google Scholar 

  • Yang T, Kuo C (2003) A hierarchical AHP/DEA methodology for the facilities layout design problem. Eur J Oper Res 147(1):128–136

    Article  MATH  Google Scholar 

  • Yang T, Su CT, Hsu YR (2000) Systematic layout planning: a study on semiconductor wafer fabrication facilities. Intern J Oper Prod Manag 20(11):1360–1372

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. School of Industrial and Systems Engineering, College of Engineering, University of Tehran, Tehran, Iran

    Ali Azadeh & Sahar Jebreili

  2. School of Business, UNSW Canberra, Canberra, Australia

    Elizabeth Chang, Morteza Saberi & Omar Khadeer Hussain

  3. Department of Industrial Engineering, University of Tafresh, Tafresh, Iran

    Morteza Saberi

Authors
  1. Ali Azadeh
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Sahar Jebreili
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Elizabeth Chang
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Morteza Saberi
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Omar Khadeer Hussain
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Morteza Saberi.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Azadeh, A., Jebreili, S., Chang, E. et al. An integrated fuzzy algorithm approach to factory floor design incorporating environmental quality and health impact. Int J Syst Assur Eng Manag 8 (Suppl 4), 2071–2082 (2017). https://doi.org/10.1007/s13198-014-0314-6

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13198-014-0314-6

Keywords

Search

Navigation