Skip to main content
Log in

A survey on the methods and tools of concurrent new product development and agile manufacturing

  • Published:
Journal of Intelligent Manufacturing Aims and scope Submit manuscript

Abstract

Companies in either manufacturing or servicing have to be restructured or re-organized in order to overcome with challenges of the 21st century in which customers are not only satisfied but also delighted. In this competitive environment, organizations should use a flexible, adaptive and responsive paradigm that can be entitled by a unique term: agile manufacturing (AM). An AM system is able to develop a variety of product at low cost and in a short time period. For this, it has some of useful enabling technologies and physical tools. Among these, concurrent engineering (CE) is a systematic approach to the integrated, concurrent design of product and their related processes, including manufacture and support. It is then a useful and beneficial approach to reduce the development time and manufacturing cost, while simultaneously improving the quality of a product in order to better respond to the customer expectations. The aim of this study is to underline the synergistic impact of new product development (NPD) and CE, (which can be called CNPD), and to survey their methods and tools in association with the AM.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

Reference

  • Anonymous (1995) Moving towards agile manufacturing: the agile program at MIT. Technology and Policy, 1(9).

  • Agile. (2002) http://web.mit.edu/ctpid/www/agile/ last access December 2002.

  • Anderson, D. M. (1997) Agile Product Development for Mass Customization, McGraw-Hill, New York.

    Google Scholar 

  • Au, C. K. and Yuen, M. M. F. (2000) A semantic feature language for sculptured object modeling. Computer-Aided Design, 32(1), 63–74.

    Google Scholar 

  • Belecheanu, R., Pawar, K. S., Barson, R. J., Bredehorst, B. and Weber, F. (2003) The application of case based reasoning to decision support in new product development. Integrated Manufacturing Systems, 14(1), 36–45.

    Google Scholar 

  • Bhandarkar, M. P. and Nagi, R. (2000) STEP-based feature extraction from STEP geometry for agile manufacturing. Computers in Industry, 41(1), 3–24.

    Google Scholar 

  • Bibb, R. Taha, Z., Brown, R. and Wright, D. (1999) Development of a rapid prototyping design advice system. Journal of Intelligent Manufacturing, 10(3), 331–339.

    Google Scholar 

  • Bradley, S. R. and Agogino, A. M. (1991) Design Capture and Information Management for Concurrent Design, Addison Wesley, New York.

    Google Scholar 

  • Brown, S. L. and Eisenhardt, K. M. (1995) Product development: Past research, present findings and future directions. Academy of Management Review, 20, 343–378.

    Google Scholar 

  • Candadai, A., Herrmann, J. W. and Minis, 1. (1995) Group technology-based variant approach for agile manufacturing. American Society of Mechanical Engineers, Manufacturing Engineering Division, MED, Vol. 1, pp.289–305.

    Google Scholar 

  • Carter, D. E. and Baker, B. S. (1991) Concurrent Engineering, Product Development for the 90's, Addison Wesley Publishing Company, London.

    Google Scholar 

  • Chen, Y.-M., Miller, R. A. and Lee, D. L. (1994) Objectoriented part model for geometric reasoning. Journal of Integrated Computer-Aided Engineering, 1, 375–395.

    Google Scholar 

  • Chen, Y.-M. and Hsiao, Y.-T. (1997) A collaborative data management framework for concurrent product and process development. International Journal of Computer Integrated Manufacturing, 10, 446–469.

    Google Scholar 

  • Chen, Z. X. (2000) Computational Intelligence for Decision Support, CRC Press, Boca Raton.

    Google Scholar 

  • Cheng, K., Pan, P. Y. and Harrison, D. K. (2000) The Internet as a tool with application to agile manufacturing: a web-based engineering approach and its implementation issues. International Journal of Production Research, 38(12), 2743–2759.

    Google Scholar 

  • Cho, H., Jung, M. and Kim, M. (1996) Enabling technologies of agile manufacturing and its related activities in Korea. Computers and Industrial Engineering, 30(3), 323–334.

    Google Scholar 

  • Corkill, D. D. (1991) Blackboard systems. AI Expert, 6(9) 40–47.

    Google Scholar 

  • Cutkosky, M. R., Engelmore, R. S., Fikes, R. E., Genesereth, M. R. and Gruber, T.R. (1993) PACT: an experiment in integrating concurrent engineering systems. IEEE Computer Society, 25(1), 28–37.

    Google Scholar 

  • Da Silveira, G., Borenstein, D. and Fogliatto, F. S. (2001) Mass customization: Literature review and research directions. International Journal of Production Economics, 72(1), 1–13.

    Google Scholar 

  • Davila, T. (2000) An empirical study on the drivers of management control systems' design in new product development. Accounting, Organizations and Society, 25, 383–409.

    Google Scholar 

  • Dereli, T. and Filiz, H. (2002) A note on the use of STEP for interfacing design to process planning. Computer Aided Design, 34(14), 1075–1085.

    Google Scholar 

  • Dereli, T. and Baykasoglu, A. (2000) The use of artificial intelligence techniques in design and manufacturing: a review, Journal of Polytechnic, 3(2), 27–60.

    Google Scholar 

  • Dereli, T. and Baykasoglu, A. (2002) A review of Feature Technologies and STEP Standard and Agile Manufacturing. Proceeding of 2nd International Conference on Responsive Manufacturing, 26–28 June, Gaziantep, Turkey, pp. 699–706.

  • DeVor, R., Graves, R. and Mills, J. (1997) Agile manufacturing research: Accomplishments and opportunities. IIE Transactions, 29(10), 813–823.

    Google Scholar 

  • Dixon, J. R. (1987) On research methodology towards a scientific theory of engineering design. Artificial Intelligence for Engineering Design, Analysis and Manufacturing, 1–3, 145–157.

    Google Scholar 

  • Drucker, P. F. (1999) Management Challenges for the 21st Century, HarperBusiness, New York.

    Google Scholar 

  • El-Haik, B. and Yang, K. (1999) The components of complexity in engineering design. IIE Transactions, 31, 925–934.

    Google Scholar 

  • Fabian, M., Lennartson, B., Gullander, P., Andreâsson, S.-A. and Adlemo, A. (1998) Chalmers architecture and methodology for flexible production CHAMP. Proceeding of the Conference on Integration in Manufacturing, Göteborg, Sweden, 6–8 October, pp.720–731.

  • Feng, S. C. and Zhang, C. C. (1998) A modular architecturenfor rapid development of CAPP systems for agile manufacturing. IIE Transactions, 30, 893–903.

    Google Scholar 

  • Fujita, K. (2002) Product variety optimization under modular architecture. Computer-Aided Design, 34(12), 953–965.

    Google Scholar 

  • Giachetti, R. E. (1999) A standard manufacturing information model to support design for manufacturing in virtual enterprises. Journal of Intelligent Manufacturing, 10(1), 49–60.

    Google Scholar 

  • Gindy, N. (1998) Responsive manufacturing. Assembly Automation, 18(1).

  • Goldman, S. L. and Preiss, K. (eds). (1991) Twenty-First Century Manufacturing Enterprise Strategy, November, Iacocca Institute, Lehigh University.

  • Goldman, S. L., Nagel, R. N. and Preiss, K. (1995) Agile Competitors and Virtual Organizations, Van Nostrand Reinhold, New York.

    Google Scholar 

  • González, F. J. M. and Palacios, T. M. B. (2002) The effect of new product development techniques on new product success in Spanish firms. Industrial Marketing Management, 31(3), 261–271.

    Google Scholar 

  • Gunasekaran, A. (1998) Agile manufacturing: enablers and an implementation framework. International Journal of Production Research, 36(5), 1223–1247.

    Google Scholar 

  • Gunasekaran, A. (1999a) Design and implementation of agile manufacturing systems. International Journal of Production Economics, 62(1–2), 1–6.

    Google Scholar 

  • Gunasekaran, A. (1999b) Agile manufacturing: a framework for research and development. International Journal of Production Economics, 62(1–2), 87–106.

    Google Scholar 

  • Gunasekaran, A. (2001) Agile Manufacturing: The 21st Century Competitive Strategy, Elsevier Science, The Netherlands.

    Google Scholar 

  • Gunasekaran, A. and McGaughey, R. (2002) Information technology/information systems in 21st century manufacturing. International Journal of Production Economics, 75(1–2), 1–6.

    Google Scholar 

  • Gunasekaran, A. and Yusuf, Y. Y. (2002) Agile manufacturing: a taxonomy of strategic and technological imperatives. International Journal of Production Research, 40(6), 1357–1385.

    Google Scholar 

  • Gutman, S. and Graves, R. (1995) The agile manufacturing enterprise—both a new paradigm and a logical extension of flexible and lean. EAMRI Report ER95–10, Rensselaer Polytechnic Institute, Troy, NY.

    Google Scholar 

  • Gutman, S., Graves, R. and Preiss, K. (1995) Agile Competitors and Virtual Organizations, Van Nostrand Reinhold, New York.

    Google Scholar 

  • Hamel, G. and Prahalad, C. K. (1994) Competing for the Future, Harvard Business School Press, Boston, MA.

    Google Scholar 

  • Haque, B., Pawar, K. S. and Barson, R. J. (2000) Analysing organizational issues in concurrent new product development. International Journal of Production Economics, 67(2), 169–182.

    Google Scholar 

  • Huang, G. Q. (2002) Web-based support for collaborative design review. Computers in Industry, 48(1), 71–88.

    Google Scholar 

  • Hunt, I., Caskey, K., Browne, J. and Duarte, A. (1998) LDGSME and its vision for the food industry (logistic to support continuous improvement for SMEs in the virtual enterprise). Proceeding of the Conference on Integration in Manufacturing, Göteborg, Sweden, 6–8 October, pp. 599–609.

  • Iyer, S. and Nagi, R. (1997) Automated retrieval and ranking of similar parts in agile manufacturing. IIE Transactions, 29(10), 859–876.

    Google Scholar 

  • Jagdev, H. and Browne, J. (1998) The extended enterprise—a context for manufacturing. Production Planning and Control, 9(3), 216–229.

    Google Scholar 

  • Jones, T. (1997) New Product Development: An Introduction to a Multifunctional Process, Butterworth, Heinemann, Oxford.

    Google Scholar 

  • Kao, H.-P., Su, E. and Wang, B. (2002) I2QFD: a blackboard-based multi agent system for supporting concurrent engineering projects. International Journal of Production Research, 40(5), 1235–1262.

    Google Scholar 

  • Kidd, P. T. (1996) Agile manufacturing: a strategy for the 21st century. lEE Colloquium (Digest), 74, 6.

    Google Scholar 

  • Kolodner, J. (1993) Case-Based Reasoning, Morgan Kaufmann Publishers, San Mateo, CA.

    Google Scholar 

  • Kosanke, K., Neil, J. C., Verdanat, F. and Zelm, M. (1998) Enterprise Integration International Consensus. Proceeding of the Conference on Integration in Manufacturing, Göteborg, Sweden, 6–8 October, pp. 233–243.

  • Knotts, G., Dror, M. and Hartrnen, B. C. (2000) Agent-based project scheduling. IIE Transactions on Scheduling and Logistics, 32, 387–40l.

    Google Scholar 

  • Krishnan, V. and Ulrich, K. T. (2001) Product Development Decisions: A Review of the Literature. Management Science, 47(1), 1–2l.

    Google Scholar 

  • Kusiak, A. (eds). (1993) Concurrent Engineering: Automation, Tools, and Technologies, Wiley, New York.

    Google Scholar 

  • Kusiak, A. and He, D. W (1997) Design for agile assembly: an operational perspective. International Journal of Production Research, 35(1), 157–178.

    Google Scholar 

  • Lander, S. E. and Lesser, V. R. (1997) Sharing metainformation to guide cooperative search among heterogeneous reusable agents. IEEE Transactions on Knowledge and Data Engineering, 9(2), 193–208.

    Google Scholar 

  • Leake, D. B. (1996) CBR in context: the present and future, in Case-Based Reasoning Experiences, Lessons and Future Directions Leake, D. (ed), AAAI Press/MIT Press, Menlo Park, CA.

    Google Scholar 

  • Lee, K. M., Lau, H. C. W, Hui, I.-K. and Yu, K.-M. (2003) On an adaptive product development system: a hybrid database approach. Integrated Manufacturing Systems, 14(1), 57–68.

    Google Scholar 

  • Liang, W-Y. and Huang, C.-C. (2002) The agent-based collaboration information system of product development. International Journal of Information Management, 22(3), 211–224.

    Google Scholar 

  • Martial, F. Von. (1992) Coordinating Plans of Autonomous Agents, Berlin: Springer-Verlag.

    Google Scholar 

  • Matheson, D. and Matheson, J. (1998) The Smart Organization Creating Value Through Strategic R and D, Harvard Business School Press, Boston, Massachusetts.

    Google Scholar 

  • Maylor, H. (1997) Concurrent new product development: an empirical assessment. International Journal of Operations and Production Management, 17(12), 1196–1214.

    Google Scholar 

  • McCauley-Bell, P. (1999) Intelligent agent characterization and uncertainty management with fuzzy set theory: a tool to support early supplier integration. Journal of Intelligent Manufacturing, 10, 135–147.

    Google Scholar 

  • McQuater, R. E., Peters, A. J., Dale, B. G., Spring, M., Rogerson, J. H. and Rooney, E. M. (1998) The management and organizational context of new product development: Diagnosis and self-assessment. International Journal of Production Economics, 55, 121–13l.

    Google Scholar 

  • Medhat, S. S. and Rook, J. L. (1997) Concurrent engineering—processes and techniques for the agile manufacturing enterprise. IIE Conference Publication, 435, 9–14.

    Google Scholar 

  • Miller, E. (1993) Managing engineering data: an inside look at PDM. Computer-Aided Engineering, July, SRl-SR8.

  • Mills, R., Beckert, B. and Carrabine, L. (1991) The future of product development. Computer Aided Engineering, October, 38–46.

  • Monplaisir, L. (2002) Enhancing CSCW with advanced decision making tools for an agile manufacturing system. Group Decision and Negotiation, 11, 45–63.

    Google Scholar 

  • Nagel, R. N. and Bhargava, P. (1994) Agility: the ultimate requirement for world-class manufacturing performance. National Productivity Review, 13(3), 331–340.

    Google Scholar 

  • Nagy, R. L., Ullman, D. G. and Dietterich, T. G. (1992) A data representation for collaborative mechanical design. Research in Engineering Design, 3(4), 233–242.

    Google Scholar 

  • Nii, H. P. (1986) Blackboard systems: the blackboard model of problem solving and the evolution of blackboard architectures. The AI Magazine, 38–53.

  • NPD. (2003) http://www.npd-solutions.com/bok.htrnl# anchor 2114450, last access March 2003.

  • Onuh, S. O. and Yusuf, Y. Y. (1999) Rapid prototyping technology: applications and benefits for rapid product development. Journal of Intelligent Manufacturing, 10(3), 301–31l.

    Google Scholar 

  • Owen, D. and Kruse, G. (1997) Follow the customer. Manufacturing Engineering, 118(4), 66–68

    Google Scholar 

  • Paashuis, V., Boer, H. (1997) Organising for concurrent engineering: an integration mechanism framework. Integrated Manufacturing Systems, 8(2), 79–89.

    Google Scholar 

  • Pallot, M., Maigret, J.-P., Boswell, J. and De Jong, E. (2000) EPICE: realising the virtual project of concurrent engineering. Proceedings of the 6th International Conference on Concurrent Engineering, Toulouse, France, 28–30 June, 57–70.

  • Pan, J. Y.-C. and Tenenbaum, J. M. (1991) An intelligent agent framework for enterprise integration. IEEE Transactions on Systems, Man and Cybernetics, 21(6), 1291–1408.

    Google Scholar 

  • Pine, B. J. (1993) Mass Customization: The New Frontier in Business Competition, Harvard Business School Press, Boston.

    Google Scholar 

  • Powell, S. and Gallegos, E (1998) Securing virtual corporations. Information Structure: The Executive's Journal, 14(4), 34–38.

    Google Scholar 

  • Prasad, B. (1996) Concurrent Engineering Fundamentals, Integrated Product and Process Organization, Prentice Hall, London.

    Google Scholar 

  • Prasad, B. (2000) Converting computer-integrated manufacturing into an intelligent information system by combining CIM with concurrent engineering and knowledge management. Industrial Management and Data Systems, 100(7), 301–316.

    Google Scholar 

  • Qin, S. E, Harrison, R., West, A. A., Jordanov, I. N., Wright, D. K. (2003) A framework of web-based conceptual design. Computers in Industry, 50(2), 153–164.

    Google Scholar 

  • Rao, S. S., Nahm, A., Shi, Z., Deng, X. and Syamil, A. (1999) Artificial intelligence and expert systems applications in new product development—a survey. Journal of Intelligent Manufacturing, 10, 231–244.

    Google Scholar 

  • Rosenman, M. and Wang, E (2001) A component agent based open CAD system for collaborative design. Automation in Construction, 10(4), 383–397.

    Google Scholar 

  • Sharifi, H. and Zhang, Z. (1999) A methodology for achieving agility in manufacturing organizations: An introduction. International Journal of Production Economics, 62, 7–22.

    Google Scholar 

  • Shaw, M. S. (2001) Information-Based Manufacturing: Technology, Strategy and Industrial Applications, Kluwer Academic Publishers.

  • Shen, W., Maturana, E and Norrie, D. H. (2000) MetaMorph II: an agent-based architecture for distributed intelligent design and manufacturing. Journal of Intelligent Manufacturing, 11, 237–251.

    Google Scholar 

  • Shouqin, Z., Kwai-Sang, C. and Yarlagadda, P. K. D. V. (2003) Internet-based intensive product design platform for product design. Knowledge-Based Systems, 16(1), 7–15.

    Google Scholar 

  • Sikora, R. and Shaw, M. J. (1998) A multi-agent framework for the coordination and integration of information systems. Management Science, 44(11), 565–578

    Google Scholar 

  • Song, L. and Nagi, R. (1997) Design and implementation of a virtual information system for agile manufacturing. IIE Transactions, 29(1), 839–857.

    Google Scholar 

  • Sousa, P., Jardim-Goncalves, R., Pimentao, J. P., Pamies-Teixeira, J., Steiger-Garcao, A. (1999) Seeking intelligent product development—an integrator environment based on STEP. Journal of Intelligent Manufacturing, 10, 313–321.

    Google Scholar 

  • Summers, J. and Butler, A. (1999) Development of a feature based design system using virtual reality. Proceedings of the 1999 ASME Design Engineering Technical Conferences, Las Vegas, NV, 12–15 September.

  • Stover, R. N. (1993) EDM as an enabling technology-Special report/engineering document management. Computer Aided Engineering, August, EDM1-EDM16.

  • Tang, D., Zheng, L., Li, Z. and Chin, K.-S. (2001) STEP-based product modeling for concurrent stamped part and die development. Computers in Industry, 46(1), 75–94.

    Google Scholar 

  • Toussaint, J. and Cheng, K. (2002) Design agility and manufacturing responsiveness on the Web. Integrated Manufacturing Systems, 13(5), 328–339.

    Google Scholar 

  • Usher, J. M., Roy, U., Parsaei, H. R. (eds). (1998) Integrated Product and Process Development: Methods, Tools, and Technologies, John Wiley Sons, Inc., Toronto.

    Google Scholar 

  • Van Dijk, C. G. C. (1995) New insights in computer-aided conceptual design. International Journal of Design Studies, 16(1), 62–80.

    Google Scholar 

  • Vranes, S. and Stanojevic, M. (1995) Integrating multiple paradigms with the blackboard framework. IEEE Transactions on Software Engineering, 21(3), 244–262.

    Google Scholar 

  • Wang, Z. Y., Rajurkar, K. P. and Kapoor, A. (1996) Architecture for agile manufacturing and its interface with computer integrated manufacturing. Journal of Materials Processing Technology, 61(1–2), 99–103.

    Google Scholar 

  • Wang, H.-E and Zhang, Y.-L. (2002) CAD/CAM integrated system in collaborative development environment. Robotics and Computer-Integrated Manufacturing, 18(2), 135–145.

    Google Scholar 

  • Wheelwright, S. C. and Clark, K. B. (1992) Revolutionising Product Development, The Free Press, New York, NY.

    Google Scholar 

  • Wooldridge, M. and Jennings, N. R. (1995) Agent theories, architectures, and languages: a survey, in Intelligent Agents, M. Wooldridge and N. R. Jennings (eds), Springer-Verlag, pp. 1–22.

  • Wong, A. and Sriram, D. (1993) SHARED: An information model for cooperative product development. Research in Engineering Design, 5, 21–39.

    Google Scholar 

  • Wright, P. K. (2001) 21 st Century Manufacturing, Prentice-Hall, Inc., New Jersey.

    Google Scholar 

  • Yigit, A. S., Ulsoy, A. G. and Allahverdi, A. (2002) Optimizing modular product design for reconfigurable manufacturing. Journal of Intelligent Manufacturing, 13(4), 309–316.

    Google Scholar 

  • Yongjae, S., Soon-Hung, H. and Doo-Hwan, B. (2000) Integration of heterogeneous CAD databases using STEP and the Internet. Decision Support Systems, 28(4), 365–379.

    Google Scholar 

  • Youssef, M. A. (1992) Agile manufacturing: a necessary condition for competing in global markets. Industrial Engineering, 24(12), 18–20.

    Google Scholar 

  • Yusuf, Y. Y., Sarhadi, M. S. and Gunasekaran, A. (1999) Agile manufacturing: the drivers, concepts and attributes. International Journal of Production Economics, 62(1–2), 23–32.

    Google Scholar 

  • Zha, X. E, Du, H. J. and Qiu, J. H. (2001a) Knowledge based approach and system for assembly-oriented design, Part I: the approach. Engineering Applications of Artificial Intelligence, 14(1), 61–75.

    Google Scholar 

  • Zha, X. E, Du, H. J. and Qiu, J. H. (2001b) Knowledge based approach and system for assembly-oriented design, Part II: the system implementation. Engineering Applications of Artificial Intelligence, 14(2), 239–254.

    Google Scholar 

  • Zhang, Y. P., Zhang, C. C. and Wang, H. P. B. (2000) An Internet based STEP data exchange framework for virtual enterprises. Computers in Industry, 41(1), 51–63.

    Google Scholar 

  • Zhang, W. Y., Tor, S. B. and Britton, G. A. (2002) Automated functional design of engineering systems. Journal of Intelligent Manufacturing, 13(2), 119–133.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

BüyüKözkan, G., Derelİ, T. & Baykasoğlu, A. A survey on the methods and tools of concurrent new product development and agile manufacturing. Journal of Intelligent Manufacturing 15, 731–751 (2004). https://doi.org/10.1023/B:JIMS.0000042660.77571.81

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/B:JIMS.0000042660.77571.81

Navigation