Abstract:
The multi-row facility layout problem is a prevalent and significant planning challenge in manufacturing workshops. This problem requires distributing facilities with pai...Show MoreMetadata
Abstract:
The multi-row facility layout problem is a prevalent and significant planning challenge in manufacturing workshops. This problem requires distributing facilities with pairwise transport weights among several rows to attain a layout with minimal logistics costs. However, the significance of aisles in multi-row facility layout has frequently been overlooked. An efficient aisle structure can result in a smooth transportation path and reduced material-handling costs. This paper contributes to the existing literature by introducing a new multi-row facility layout problem that considers long-straight aisles. First, mathematical formulas for the actual transportation distance between facilities through aisles are defined, and a mixed-integer programming model is constructed. Second, a hybrid algorithm based on an intelligent algorithm and a mathematical model is proposed. This method utilizes an improved teaching-learning-based optimization algorithm as a framework for optimizing the discrete facility sequence, and two decoding methods based on linear programming are designed to obtain the facility locations and transportation paths. Experimental results demonstrate that the two decoding strategies have their own advantages in terms of solution quality, efficiency, and area utilization. Moreover, improvement strategies for teaching-learning-based optimization algorithms are observed to be effective. Finally, we present two actual workshop examples of multi-row layout designs. The comparison of different algorithms reveals that the proposed algorithm has significant advantages in terms of solution quality and stability. Note to Practitioners—In multi-row layouts within manufacturing workshops, the strategic placement of facilities is crucial for reducing logistics costs. Essential factors such as the through-aisle structure and precise facility location are significant considerations. To more accurately reflect the actual material flow in such layouts, this paper proposes a...
Published in: IEEE Transactions on Automation Science and Engineering ( Volume: 22)