A Novel Leakage Magnetic Field Enhancement Method Based on Permeability Perturbation | IEEE Journals & Magazine | IEEE Xplore

A Novel Leakage Magnetic Field Enhancement Method Based on Permeability Perturbation


Abstract:

The magnetic flux leakage (MFL) testing method is widely applied in detecting ferromagnetic materials, such as steel pipes. In order to protect the magnetic sensor, nonfe...Show More

Abstract:

The magnetic flux leakage (MFL) testing method is widely applied in detecting ferromagnetic materials, such as steel pipes. In order to protect the magnetic sensor, nonferromagnetic wear-resistant materials are placed between the sensor and the tested workpiece by conventional MFL. However, the leakage magnetic field (LMF) decays exponentially in the air, reducing the sensitivity. To improve the sensitivity of MFL, a novel approach for enhancing the LMF based on permeability perturbation is proposed in this article. The ferromagnetic materials are used as the medium between the sensor and the workpiece. The ferromagnetic medium generates a magnetic permeability perturbation area under the effect of the LMF, changing the magnetic reluctance in this local area. The difference in the magnetic reluctance in the medium influences the magnetizing field, and an additional LMF is formed, which enhances the LMF. Experiments found that the enhancement effects of different magnetic mediums with different magnetic characteristics were different. Different materials’ enhancement mechanism was analyzed by considering the saturated magnetization. Compared with conventional MFL, the method proposed in this article can increase the LMF and improve the sensitivity of MFL.
Article Sequence Number: 6001311
Date of Publication: 01 December 2023

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I. Introduction

Steel pipes are widely applied in gas pipelines and nuclear power, which often bear high internal pressure. Once cracks initiate, they are very easy to expand, resulting in major safety accidents [1]. Therefore, it is essential to ensure the quality of the steel pipes, and nondestructive testing must be carried out after production [2]. The commonly employed inspection methods for steel pipes include ultrasonic testing (UT) [3], eddy current testing (ECT) [4], and magnetic flux leakage (MFL) testing [5], [6]. Magnetic induction tomography (MIT) can also be applied to detect structural defects [7], which is less sensitive to narrow cracks and more suitable for the detection of volume defects in ferromagnetic pipes [8]. UT can detect both internal and external defects, but the couplant is required [9]. The ECT does not need the couplant, and the surface defect detection sensitivity is high. However, the internal defects cannot be detected via ECT. The MFL method can detect internal and external defects simultaneously, and it is widely used in steel pipe testing because of its fast detection speed [10].

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