Skip to main content

Production Management Model for Reducing Product Development Waiting Time by Applying Lean Manufacturing Model for SME Exporters in the Textile Sector

  • Conference paper
  • First Online:
Human Interaction, Emerging Technologies and Future Applications II (IHIET 2020)

Abstract

Small and medium-sized enterprises (SMEs) in the textile sector have decreased their overseas sales in recent years due to noncompliance in their deliveries, waste accumulation caused by reprocessing, defects in merchandize, and lack of appropriate foreign language communication skills; these issues have surfaced due to lack of knowledge and mastery over techniques and tools that optimize processes, reduce waste, and help achieve competitive goals set by SMEs while competing in the foreign markets. To overcome these shortcomings, a production process management model is presented in this study; this model showcases that 5s tools of the lean manufacturing model and process standardization can aid in restructuring current processes and can create an optimal process, facilitating a 20% reduction in the excessive work time on the basis of average foreign market standard and help in meeting the established goals.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 349.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 449.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. ADEX. Exportaciones News. Recuperado de, Julio de 2016. http://www.adexperu.org.pe/images/Boletines/Exportaciones/BOLETIN_DE_EXPORTACIONES_JULIO_2016.pdf

  2. Bellido, Y., Rosa, A.L., Torres, C., Quispe, G., Raymundo, C.: Waste optimization model based on Lean Manufacturing to increase productivity in micro- and small-medium enterprises of the textile sector. In: CICIC 2018 Octava Conferencia Iberoamericana de Complejidad, Informatica y Cibernetica, Memorias, vol. 1, pp. 148–153 (2018)

    Google Scholar 

  3. Rojas, C., Quispe, G., Raymundo, C.: Lean optimization model for managing the yield of pima cotton (gossypium barbadense) in small-and medium-sized farms in the peruvian coast. In: Proceedings of the 2018 Congreso Internacional de Innovacion y Tendencias en Ingenieria, CONIITI 2018 (2018). 8587062

    Google Scholar 

  4. Visión Industrial. Recuperado de (2013). http://www.visionindustrial.com.mx/industria/calidad/lean-manufacturing

  5. Felizzola, H., Luna, C.: Lean six sigma en pequeñas y medianas empresas: un enfoque metodológico. Ingeniare Revista Chilena de Ingeniería 22(2), 263–277 (2014)

    Article  Google Scholar 

  6. Helleno, A.L., Moraes, A.J.I., Simon, A.T.: Integrating sustainability indicators and Lean Manufacturing to assess manufacturing processes: application case studies in Brazilian industry. J. Cleaner Prod. 153, 405–416 (2017)

    Article  Google Scholar 

  7. Abbas, Z., Hussain, H.: An investigation on lean manufacturing implementation in textile sector of Pakistan. In: International Conference on Industrial Engineering and Operations Management, pp. 2649–2658 (2016)

    Google Scholar 

  8. Mohamad, E., Fatihah, A., Ito, T., Ali, M., Sulaiman, A., Azham, A.: An initiative to implement lean manufacturing using value stream mapping in textile manufacturing company. In: 9, pp. 2409–2417 (2014)

    Google Scholar 

  9. Rother, M., Shook, J.: Learning to See: Value Stream Mappping to Create Value and Eliminate teh Muda. The lean Enterprise Institute, Cambridge (1999)

    Google Scholar 

  10. Andrade, Y., Cardenas, L., Viacava, G., et al.: Lean manufacturing model for the reduction of production times and reduction of the returns of defective items in textile industry. In: Advances in Intelligent Systems and Computing, vol. 954, pp. 387–398 (2019)

    Google Scholar 

  11. Quea, C., Sánchez, K., Mauricio, D.: Agile and sustainable methods to implement 6S in textile manufacturing MSEs. In: CISCI 2019 - Decimo Sexto Simposium Iberoamericano en Educacion, Cibernetica e Informatica - Memorias (2019)

    Google Scholar 

  12. Garvin, D.A.: Planificación estratégica de la producción. Harvard Deustoo Bus. Rev. 59, 71–85 (1994)

    Google Scholar 

  13. Clerk Maxwell, J.: A Treatise on Electricity and Magnetism, vol. 2, 3rd edn, pp. 68–73. Clarendon, Oxford (1892)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Carlos Raymundo-Ibañez .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Becerra-Guevara, K., Carbajal-Alayo, X., Mamani-Macedo, N., Zapata, G., Raymundo-Ibañez, C., Dominguez, F. (2020). Production Management Model for Reducing Product Development Waiting Time by Applying Lean Manufacturing Model for SME Exporters in the Textile Sector. In: Ahram, T., Taiar, R., Gremeaux-Bader, V., Aminian, K. (eds) Human Interaction, Emerging Technologies and Future Applications II. IHIET 2020. Advances in Intelligent Systems and Computing, vol 1152. Springer, Cham. https://doi.org/10.1007/978-3-030-44267-5_97

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-44267-5_97

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-44266-8

  • Online ISBN: 978-3-030-44267-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics