Abstract
In the competitive automotive market, where extremely high-quality standards must be ensured independently of the growing product and manufacturing complexity brought by customization, reliable and precise detection of any non-conformities before the vehicle leaves the assembly line is paramount. In this paper we propose a wearable solution to aid quality control workers in the detection, visualization and relay of any non-conformities, while also reducing known performance issues such as skill gaps and fatigue, and improving training methods. We also explore how the reliability, precision and validity tests of the visualization module of our framework were performed, guaranteeing a 0% chance occurrence of undesired non-conformities in the following usability tests and training simulator.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Piero, N., Schmitt, M.: Virtual commissioning of camera-based quality assurance systems for mixed model assembly lines. Procedia Manuf. 11, 914–921 (2017). https://doi.org/10.1016/j.promfg.2017.07.195
Escobar, C.A., Morales-Menendez, R.: Machine learning techniques for quality control in high conformance manufacturing environment. Adv. Mech. Eng. 10(2) (2018). https://doi.org/10.1177/1687814018755519
Gewohn, M., Beyerer, J., Usländer, T., Sutschet, G.: Smart information visualization for first-time quality within the automobile production assembly line. IFAC-PapersOnLine 51(11), 423–428 (2018). https://doi.org/10.1016/j.ifacol.2018.08.333
Pfeiffer, S.: Robots, Industry 4.0 and humans, or why assembly work is more than routine work. Societies 6(2), 16 (2016). https://doi.org/10.3390/soc6020016
Zhou, Q., Chen, R., Huang, B., Liu, C., Yu, J., Yu, X.: An automatic surface defect inspection system for automobiles using machine vision methods. Sensors 19(3), 644 (2019). https://doi.org/10.3390/s19030644
Borisov, N., Weyers, B., Kluge, A.: Designing a human machine interface for quality assurance in car manufacturing: an attempt to address the “functionality versus user experience contradiction” in professional production environments. Adv. Hum.-Comput. Interact. 2018, 9502692 (2018). https://doi.org/10.1155/2018/9502692
Gewohn, M., Beyerer, J., Usländer, T., Sutschet, G.: A quality visualization model for the evaluation and control of quality in vehicle assembly. In: 2018 7th International Conference on Industrial Technology and Management (ICITM), p. 10. IEEE, Oxford (2018). https://doi.org/10.1109/icitm.2018.8333910
Chauhan, V., Surgenor, B.: Fault detection and classification in automated assembly machines using machine vision. Int. J. Adv. Manuf. Technol. 90(9–12), 2491–2512 (2016). https://doi.org/10.1007/s00170-016-9581-5
Pei, Z., Chen, L.: Welding component identification and solder joint inspection of automobile door panel based on machine vision. In: 2018 Chinese Control and Decision Conference (CCDC), pp. 6558–6563. IEEE, Shenyang (2018). https://doi.org/10.1109/CCDC.2018.8408283
Chang, F., Liu, M., Dong, M., Duan, Y.: A mobile vision inspection system for tiny defect detection on smooth car-body surfaces based on deep ensemble learning. Meas. Sci. Technol. 30(12), 125905 (2019). https://doi.org/10.1088/1361-6501/ab1467
Halim, A.: Applications of augmented reality for inspection and maintenance process in automotive industry. J. Fundam. Appl. Sci. 10(3S), 412–421 (2018)
Lima, J.P., et al.: Markerless tracking system for augmented reality in the automotive industry. Expert Syst. Appl. 82, 100–114 (2017). https://doi.org/10.1016/j.eswa.2017.03.060
MobileDemand. https://www.ruggedtabletpc.com/industries. Accessed 27 Aug 2020
Zebra. https://www.zebra.com/us/en/solutions/industry.html. Accessed 27 Aug 2020
Vuzix. https://www.vuzix.com. Accessed 27 Aug 2020
Capela, S., Silva, R., Khanal, S.R., Campaniço, A.T., Barroso, J., Filipe, V.: Engine labels detection for vehicle quality verification in the assembly line: a machine vision approach. In: Gonçalves, J.A., Braz-César, M., Coelho, J.P. (eds.) CONTROLO 2020. LNEE, vol. 695, pp. 740–751. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-58653-9_71
Khanal, S.R., Amorim, E.V., Filipe, V.: Classification of car parts using deep neural network. In: Gonçalves, J.A., Braz-César, M., Coelho, J.P. (eds.) CONTROLO 2020. LNEE, vol. 695, pp. 582–591. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-58653-9_56
Losada, J.L., Manolov, R.: The process of basic training, applied training, maintaining the performance of an observer. Qual. Quant. 49(1), 339–347 (2014). https://doi.org/10.1007/s11135-014-9989-7
Cohen, J.: A coefficient of agreement for nominal scales. Educ. Psychol. Measur. 20(1), 37–46 (1960). https://doi.org/10.1177/001316446002000104
Blender. https://www.blender.org. Accessed 05 Sept 2020
Unity3D. https://unity.com. Accessed 05 Sept 2020
SPSS Software. https://www.ibm.com/analytics/spss-statistics-software. Accessed 05 Sept 2020
Shavelson, R.J., Webb, N.M.: Generalizability Theory: A Primer, 1st edn. Sage Publications, Inc., Thousand Oaks (1991)
Acknowledgements
This work was funded by Project “INDTECH 4.0 – New Technologies for smart manufacturing”, n.º POCI- 01-0247-FEDER-026653, financed by the European Regional Development Fund (ERDF), through the COMPETE 2020 - Competitiveness and Internationalization Operational Program (POCI).
Author information
Authors and Affiliations
Corresponding authors
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 Springer Nature Switzerland AG
About this paper
Cite this paper
Campaniço, A.T., Khanal, S., Paredes, H., Filipe, V. (2021). Worker Support and Training Tools to Aid in Vehicle Quality Inspection for the Automotive Industry. In: Reis, A., Barroso, J., Lopes, J.B., Mikropoulos, T., Fan, CW. (eds) Technology and Innovation in Learning, Teaching and Education. TECH-EDU 2020. Communications in Computer and Information Science, vol 1384. Springer, Cham. https://doi.org/10.1007/978-3-030-73988-1_35
Download citation
DOI: https://doi.org/10.1007/978-3-030-73988-1_35
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-73987-4
Online ISBN: 978-3-030-73988-1
eBook Packages: Computer ScienceComputer Science (R0)