Abstract
The commissioning of manufacturing plants is considered a complex and at the same time critical phase in the life cycle of a production system, because errors and delays lead to long downtimes and cost-intensive re-work at the start of production. Optimizations and rationalisation of this phase can be implemented by employing the idea of virtual commissioning. This paper summarises conceptual approaches to virtual commissioning and concertises them with the help of subject-oriented process models. As reference models, these depict the plant design process and demonstrate the advantage of virtual commissioning in terms of time, cost, and quality. The discussion along recognised quality criteria show that the reference model is suitable for providing orientation for the people involved in the plant engineering process and that the model can be used to support the creation of company-specific models.
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Notes
- 1.
Communication channels were not explained in Sect. 2.1 as none of them occured in the simple SID there.
- 2.
In an ideal world this will not happen. However, Murphy’s colloquial law does allow the assumption that something WILL always go wrong.
- 3.
This is also the case if the virtual model serves as a digital twin of the future production system and updates will be input remotely. The software update still needs to be tested.
- 4.
If claimed to be the case then only in the most trivial cases and/or with huge error buffers/margins in all planning efforts.
- 5.
The model can be reviewed by accessing it at [2].
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Elstermann, M., Betz, S., Lederer, M., Schmidt, W., Bührer, L. (2021). Subject-Oriented Reference Model for Virtual Factory Operations Commissioning. In: Augusto, A., Gill, A., Nurcan, S., Reinhartz-Berger, I., Schmidt, R., Zdravkovic, J. (eds) Enterprise, Business-Process and Information Systems Modeling. BPMDS EMMSAD 2021 2021. Lecture Notes in Business Information Processing, vol 421. Springer, Cham. https://doi.org/10.1007/978-3-030-79186-5_11
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