Abstract
Lean manufacturing and Constraint Theory (TOC) are tools that specialize in continuous improvement. The proposal focuses on obtaining the best result by executing the 5 phases of the Thinking process, an introductory tool to TOC, which, hand in hand with Lean Manufacturing tools, will be responsible for eliminating activities that do not add value to the process and optimize the process. In this way, the improvement proposal is applied to the cement industry in Pisco, Ica. This industry poses a growing demand, being directly affected by low productivity compared to other cement companies. The following research develops from the need to improve productivity, as well as to increase the production capacity and competitiveness of companies in the construction segment. In such matter, these methods will reduce high inventory costs, unmet demand costs, low level of service and logistical cost overruns, among other problems that the company is dealing.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Tafunell, X.: En los orÃgenes de la ISI: la industria del cemento en Latinoamérica 1900–1930, vol. 58, pp. 1–56. Departamento de EconomÃa y Empresa, Universidad Pompeu Fabra (2006)
Romero, A., Gonzaléz, C.E.: Condiciones generales de competencias en Guatemala, p. 20. CEPAL (2006)
Ponce Diaz, O.A.: La evolución de la industria del cemento con enfasis en latinoamerica, pp. 1–169. Universidad de San Carlos de Guatemala (2012)
UNACEM: Peru Construye (2019). https://peruconstruye.net/wp-content/uploads/2019/02/MERCADO-DE-CEMENTO.pdf. Accessed 5 May 2020
CCL: Sector de construccion creceria (2020). https://gestion.pe/economia/construccion-sector-construccion-creceria-41-en-2019-y-65-en-2020-segun-la-ccl-noticia/?ref=gesr
INEI: Sector Construcción creció en 1,51% durante el 2019 (2020). https://peruconstruye.net/tag/sector-construccion/
CONFIEP: Proyección del crecimiento del sector construcción se eleva a 6.22% para el 2019, April 2020. https://www.confiep.org.pe/noticias/actualidad/proyeccion-del-crecimiento-del-sector-construccion-se-eleva-a-6-22-para-el-2019
INEI: Producción nacional aumentó 2,22% en setiembre de 2019 y acumuló 122 meses de evolución positiva (2019). http://m.inei.gob.pe/prensa/noticias/produccion-nacional-aumento-222-en-setiembre-de-2019-y-acumulo-122-meses-de-evolucion-positiva-11892/
Gaspersz, V.: Production planning and inventory control. PT. Sun, Jakarta (1998)
de Jesus Pacheco, D.A., Pergher, I., Junior, J.A.V.A., Vaccaro, G.L.R.: Exploring the integration between lean and the theory of constraints in operations management. Int. J. Lean Six Sigma 3(718–742), 10 (2019)
Amaya, C.L., Jimenez, H.F.: Lean Six Sigma en pequeñas y en pequeñas y medianas empresas: un enfoque metodológico Lean Six Sigma in small and medium enterprises: a methodological approach. Revista chilena de Ingenieria 22(2), 263–277 (2015)
Abdulmalek, F., Rajgopal, J.: Analyzing the benefits of lean manufacturing and value stream mapping via simulation: a process sector case study. Int. J. Prod. Econ. 107(1), 223–236 (2007)
Morales Méndez, J., Rodriguez, R.: Total productive maintenance (TPM) as a tool for improving productivity: a case study of application in the bottleneck of an auto-parts. Int. J. Adv. Manufact. Technol. 92, 1013–1026 (2017)
Lopez Salazar, B.: Mantenimiento Productivo Total (TPM). Ingenieria Industrial, November 2019. https://www.ingenieriaindustrialonline.com/lean-manufacturing/mantenimiento-productivo-total-tpm/. Accessed 25 June 2020
Bhowmik, C.: Optimization of process parameter using theory of constraints [de Optimization of Process Parameter using Theory of Constraints]. J. Mater. Sci. Mech. Eng. 1(2), 41–44 (2014)
Naveen, U., Raju, S.G., Narendra, S., Dalei, N.: Application of theory of constraints to foster the services of Indian power transmission systems. Int. J. Energy 14(3), 547–568 (2019)
Landeghem, M., Benavides, B., Van, H.: Implementation of S-DBR in four manufacturing SMEs: a research case study. Planificación y control de producción 26, 1110–1127 (2015)
Darlington, J., Francis, M., Found, P., Thomas, A.: Design and implementation of a Drum-Buffer-Rope pull-system. Planificación y control de producción 26(6), 489–504 (2015)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Pardo-Figueroa-Sialer, N., Morales-Massa, E., Cabel-Pozo, J., Raymundo, C. (2022). Integrated Lean Model Under the Theory of Constraints Approach that Allows Increased Production in Cement Companies in Lima, Peru. In: Ahram, T., Taiar, R. (eds) Human Interaction, Emerging Technologies and Future Systems V. IHIET 2021. Lecture Notes in Networks and Systems, vol 319. Springer, Cham. https://doi.org/10.1007/978-3-030-85540-6_153
Download citation
DOI: https://doi.org/10.1007/978-3-030-85540-6_153
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-85539-0
Online ISBN: 978-3-030-85540-6
eBook Packages: EngineeringEngineering (R0)