Skip to main content

Damage Detection of Coated Milling Tools Using Images Captured by Cylindrical Shaped Enclosure Measurement Setup

  • Conference paper
  • First Online:
Advances in Computational Collective Intelligence (ICCCI 2022)

Abstract

Currently, only two direct automatic tool damage detection systems are available in the tool resharpening industries of German market. Both systems work on the principle of laser-optical 3D detection. By means of non-contact laser scanning, 3D models of the scan object are created which are then compared with digitally stored original model of the tools through a software. Damage images are created based on detected deviations. However, these systems have the major decisive disadvantage that they require about 15 to 20 min for a complete detection of a tool and are quite expensive, ranging between 100,000–400,000 Euros. Therefore, there is a scope of technically and economically optimized tool quality inspection system. The main goal of this work is to develop a new method by which the damages of different coated tools are identified with reduced cost and without compromising the accuracy of the damage.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Thomas Insights, CNC Machining Projected to Become \$129 Billion Industry by 2026 [Online]. https://www.thomasnet.com/insights/cnc-machining-projected-to-be-100b-industry-by-2025/. Accessed 19 Jan 2022

  2. Gray, A.E., Seidmann, A., Stecke, K.E.: A synthesis of decision models for tool management in automated manufacturing. Manage. Sci. 39, 549–567 (1993). https://doi.org/10.1287/mnsc.39.5.549

    Article  Google Scholar 

  3. Smith, S., Tlusty, J.: Current trends in high-speed machining. J. Manuf. Sci. Eng. 119, 664–666 (1997). https://doi.org/10.1115/1.2836806

    Article  Google Scholar 

  4. Bouzakis, K.-D., Michailidis, N., Skordaris, G., Bouzakis, E.: Coated tools. In: ‘Cirp Encyclopedia of Production Engineering’ (ed.: Produ T. I. A. f.), pp. 1–13. Springer, Berlin Heidelberg (2018). https://doi.org/10.1007/978-3-642-35950-7_6395-4

  5. Conradie, P.J.T., Oosthuizen, G.A., Dimitrov, D.: On the effect of regrinding cutting tools for high performance milling of titanium alloys. Int. J. Adv. Manuf. Technol. 90, 2283–2292 (2017). https://doi.org/10.1007/s00170-016-9550-z

  6. VDMA: Precision tools 2020: positive expectations after 23 percent drop in sales [Online]. https://www.vdma.org/viewer/-/v2article/render/4765841. Accessed 20 Jan 2021

  7. Kim, J.-H., Moon, D.-K., Lee, D.-W., Kim, J.-S., Kang, M.-C., Kim, K.H.: Tool wear measuring technique on the machine using CCD and exclusive jig. J. Mater. Process. Technol. 130–131, 668–674 (2002). https://doi.org/10.1016/S0924-0136(02)00733-1

    Article  Google Scholar 

  8. Mohanraj, T., Shankar, S., Rajasekar, R., Sakthivel, N.R., Pramanik, A.: Tool condition monitoring techniques in milling process - a review. J. Market. Res. 9, 1032–1042 (2020). https://doi.org/10.1016/j.jmrt.2019.10.031

    Article  Google Scholar 

  9. Madhuri, K.V.: Thermal protection coatings of metal oxide powders. In: ‘Metal Oxide Powder Technologies’ Elsevier, pp. 209–231 (2020)

    Google Scholar 

  10. Tahir, M.B., Rafique, M., Rafique, M.S., Nawaz, T., Rizwan, M., Tanveer, M.: Photocatalytic nanomaterials for degradation of organic pollutants and heavy metals. In: ‘Nanotechnology and Photocatalysis for Environmental Applications’ Elsevier, pp. 119–138 (2020)

    Google Scholar 

  11. Faraji, G., Kim, H.S., Kashi, H.T.: Introduction. In: ‘Severe Plastic Deformation’, pp. 1–17. Elsevier(2018)

    Google Scholar 

  12. Makhlouf, A.S.H.: Current and advanced coating technologies for industrial applications. In: ‘Nanocoatings and Ultra-Thin Films’, pp. 3–23. Elsevier (2011)

    Google Scholar 

  13. Liu, L., et al.: Luminance uniformity of integrating sphere light source. In: Proceeding of the 2015 International Conference on Optoelectronics and Microelectronics (ICOM), Changchun, China, pp. 265–268 (2015)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mühenad Bilal .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Bilal, M., Mayer, C., Kancharana, S., Bregulla, M., Cupek, R., Ziebinski, A. (2022). Damage Detection of Coated Milling Tools Using Images Captured by Cylindrical Shaped Enclosure Measurement Setup. In: Bădică, C., Treur, J., Benslimane, D., Hnatkowska, B., Krótkiewicz, M. (eds) Advances in Computational Collective Intelligence. ICCCI 2022. Communications in Computer and Information Science, vol 1653. Springer, Cham. https://doi.org/10.1007/978-3-031-16210-7_21

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-16210-7_21

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-16209-1

  • Online ISBN: 978-3-031-16210-7

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics