Skip to main content

Optimization of Non-destructive Damage Detection of Hidden Damages in Fiber Metal Laminates Using X-ray Tomography and Machine Learning Algorithms

  • Conference paper
  • First Online:
Advances in System-Integrated Intelligence (SYSINT 2022)

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 546))

Included in the following conference series:

Abstract

Detection of hidden damages in Fibre Metal Laminates (FML) is a challenge. Damage detection, classification, and localization is a part of the lower levels of Structural Health Monitoring (SHM) and is critical for damage diagnosis. SHM is an extremely useful tool for ensuring integrity and safety, detecting the evolution. Early damage detection and understanding of damage creation can avoid situations that can be catastrophic. X-ray tomography is a powerful tool for research as well as damage diagnostics. But high-resolution tomography results in high measuring and computational times up to 10 h for one specimen. The paper presents an early method of accessing the sections of the FML for identifying internal damages using X-ray imaging by optimized and adaptive zooming and scanning using automatic Region-of-Interest extraction with Machine Learning methods. The generated knowledge and the image data collected would further accelerate the development in the field of autonomous SHM of the composite and hybrid structures like fibre metal laminates which would further reduce the safety risks and total time associated with structural integrity assessment. A comprehensive image-based data set is collected by means of X-ray CT images containing micro-scale damage mechanisms (fibre breakage, metal cracks etc.) and macro-scale damages like delaminations. Starting point is an image sets were measured with two different X-ray CT devices with a static parameter set (set in advance and a-priori) and posing many limitations and issues that make damage diagnostics difficult. The adaptive and iterative measuring process should increase the quality of the images and decrease the measuring time significantly.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Shah, C., Bosse, S., von Hehl, A.: Taxonomy of damage patterns in composite materials, measuring signals, and methods for automated damage diagnostics. Materials 15(13), 4645 (2022). https://doi.org/10.3390/ma15134645

    Article  Google Scholar 

  2. Li, H., Ou, J.: Structural health monitoring: from sensing technology stepping to health diagnosis. Procedia Eng. 14, 753–760 (2011)

    Article  Google Scholar 

  3. Garcea, S.C., Wang, Y., Withers, P.J.: X-ray computed tomography of polymer composites. Compos. Sci. Technol. 156, 305–319 (2018)

    Article  Google Scholar 

  4. Pora, J.: Composite materials in the Airbus A380-from history to future. In: ICCM13 Proceedings, Paper 1695 (2001)

    Google Scholar 

  5. Roebroeks, G.: Towards GLARE - the development of a fatigue insensitive and damage tolerant aircraft material. Ph.D. thesis, Delft University of Technology (1991)

    Google Scholar 

  6. Pora, J., Hinrichsen, J.: Material and technology developments for the Airbus A380. In: 22nd International SAMPE Europe Conference of the Society for the Advancement of Material and Process Engineering, La Défense, Paris, France, 27–29 March 2001

    Google Scholar 

  7. Alderliesten, R.C., Vlot, A.: Fatigue crack growth mechanism of GLARE. In: Proceedings of the 22nd International SAMPE Europe Conference, Paris, France, pp. 41–52 (1991)

    Google Scholar 

  8. Vlot, A., Gunnink, J.W.: Fibre Metal Laminates, An Introduction. Kluwer Academic Publishers, Dordrecht (2001)

    Book  Google Scholar 

  9. Alderliesten, R.C.: Fatigue crack propagation and delamination growth in GLARE. Ph.D. thesis, Delft University of Technology (2005)

    Google Scholar 

  10. De Chiffre, L., Carmignato, S., Kruth, J.-P., Schmitt, R., Weckenmann, A.: Industrial applications of computed tomography. CIRP Ann. Manuf. Technol. 63, 655–677 (2014). https://doi.org/10.1016/j.cirp.2014.05.011

    Article  Google Scholar 

  11. du Plessis, A., Yadroitsava, I., Yadroitsev, I.: Effects of defects on mechanical properties in metal additive manufacturing: a review focusing on X-ray tomography insights. Mater. Des. 187, 108385 (2020)

    Article  Google Scholar 

  12. Buzug, T.M.: Computed Tomography – From Photon Statistics to Modern Cone-beam CT. Springer, Heidelberg (2008). https://doi.org/10.1007/978-3-540-39408-2

    Book  Google Scholar 

  13. Hanke, R., Fuchs, T., Salamon, M., Zabler. S.: X-ray microtomography for materials characterization. In: Materials Characterization Using Nondestructive Evaluation (NDE) Methods. Woodhead Publishing Series, pp. 45–79 (2016)

    Google Scholar 

  14. Schoeman, L., Williams, P., du Plessis, A., Manley, M.: X-ray micro-computed tomography (µCT) for non-destructive characterisation of food microstructure. Trends Food Sci. Technol. 47, 10–24 (2016)

    Article  Google Scholar 

  15. Léonard, F., Shi, Y., Soutis, C., Withers, P.J., Pinna, C.: Impact damage characterization of fibre metal laminates by X-ray computed tomography. In: 5th Conference on Industrial Computed Tomography (iCT) 06, February 2014

    Google Scholar 

  16. van Daatselaar, A., van der Stelt, P., Weenen, J.: Effect of number of projections on image quality of local CT. Dentoma Illofomaxillofacial Radiol. 33, 361–369 (2004)

    Article  Google Scholar 

  17. Rueckel, J., Stockmar, M., Pfeiffer, F., Herzen, J.: Spatial resolution characterization of a X-ray microCT system. Appl. Radiat. Isot. 94, 230–234 (2014)

    Article  Google Scholar 

  18. Nikishkov, Y., Kuksenko, D., Makeev, A.: Variable zoom technique for X-ray computed tomography. NDT E Int. 116, 102310 (2020)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Stefan Bosse .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Shah, C., Bosse, S., Zinn, C., von Hehl, A. (2023). Optimization of Non-destructive Damage Detection of Hidden Damages in Fiber Metal Laminates Using X-ray Tomography and Machine Learning Algorithms. In: Valle, M., et al. Advances in System-Integrated Intelligence. SYSINT 2022. Lecture Notes in Networks and Systems, vol 546. Springer, Cham. https://doi.org/10.1007/978-3-031-16281-7_37

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-16281-7_37

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-16280-0

  • Online ISBN: 978-3-031-16281-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics