Abstract
Manufacturing repurposing was a rapid response strategy to overcome shortages of critical healthcare products during the Covid-19 pandemic. Many companies repurposed facilities to manufacture products such as ventilators and hand sanitizers in response to the skyrocketing demand. Manufacturing repurposing was a widespread practice during the early months of the Covid-19 pandemic. This systematic literature review consolidates the fragmented literature on manufacturing repurposing and identifies potential research opportunities in production and operations management. Using a systematic approach, we identified and reviewed 29 articles on manufacturing repurposing and report the findings from both descriptive and thematic analyses. We identified four main themes in the manufacturing repurposing literature: (1) barriers and success factors (2) role of the supply chain, (3) role of innovation, and (4) role of digital technologies. We conclude with a research agenda that suggests three promising lenses for future research on manufacturing repurposing: (1) dynamic capabilities, (2) supply chain resilience, and (3) network perspectives.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Netland, T.: A better answer to the ventilator shortage as the pandemic rages on (2020)
López-Gómez, B.C., Corsini, L., Leal-Ayala, D., Fokeer, S.: COVID-19 critical supplies : The manufacturing repurposing challenge. (2020)
Overy, R.: War and Economy in the Third Reich. Oxford University Press, Oxford (1994)
Nishiguchi, T., Beaudet, A.: The Toyota group and the Aisin fire. Sloan Manag. Rev. 40(1), 49–59 (1998)
Post, C., Sarala, R., Gatrell, C., Prescott, J.E.: Advancing theory with review articles. J. Manag. Stud. 57(2), 351–376 (2020)
Tranfield, D., Denyer, D., Smart, P.: Towards a methodology for developing evidence-informed management knowledge by means of systematic review. Br. J. Manag. 14, 207–222 (2003)
Throup, J., et al.: Rapid repurposing of pulp and paper mills, biorefineries, and breweries for lignocellulosic sugar production in global food catastrophes. Food Bioprod. Process. 131, 22–39 (2022)
Von Krogh, G., Kucukkeles, B., Ben-Menahem, S.M.: Lessons in rapid innovation from the covid-19 pandemic. MIT Sloan Manag. Rev. 61(4), 8–10 (2020)
Loomba, A.: Repurposing medical devices for LRCs. IEEE Sustainability Considerations (2014)
Braun, V., Clarke, V.: Using thematic analysis in psychology. Qualitative Res. Psychol. 3(2), 77–101 (2006)
Ciortea, A., Mayer, S., Michahelles, F.: Repurposing manufacturing lines on the fly with multi-agent systems for the web of things. In: Proceedings of the 17th International Conference on Autonomous Agents and Multiagent Systems (AAMAS 2018), pp. 813–822 (2018)
Fisher, O., Watson, N., Porcu, L., Bacon, D., Rigley, M., Gomes, R.L.: Cloud manufacturing as a sustainable process manufacturing route. J. Manuf. Syst. 47, 53–68 (2018)
Okorie, O., Subramoniam, R., Charnley, F., Patsavellas, J., Widdifield, D., Salonitis, K.: Manufacturing in the time of COVID-19: an assessment of barriers and enablers. IEEE Eng. Manage. Rev. 48, 167–175 (2020)
Poduval, A., et al.: Barriers in repurposing an existing manufacturing plant : a total interpretive structural modeling (TISM) approach. Operations Manag. Res. (2021)
Kapoor, K., Bigdeli, A.Z., Dwivedi, Y.K., Raman, R.: How is COVID-19 altering the manufacturing landscape? a literature review of imminent challenges and management interventions. Ann. Oper. Res. (2021)
Ivanov, D.: Supply chain viability and the COVID-19 pandemic: a conceptual and formal generalisation of four major adaptation strategies. Int. J. Prod. Res. 59, 3535–3552 (2021)
Falcone, E.C., Fugate, B.S., Dobrzykowski, D.D.: Supply chain plasticity during a global disruption: Effects of CEO and supply chain networks on operational repurposing. J. Bus. Logist. 43(1), 116–139 (2022)
Zinn, W., Goldsby, T.J.: Supply chain plasticity: redesigning supply chains to meet major environmental change. J. Bus. Logist. 40(3), 184–186 (2019)
Shokrani, A., Loukaides, E.G., Elias, E., Lunt, A.J.G.: Exploration of alternative supply chains and distributed manufacturing in response to COVID-19: a case study of medical face shields. Mater. Des. 192, 1–3 (2020)
Liu, W., Beltagui, A., Ye, S.: Accelerated innovation through repurposing: exaptation of design and manufacturing in response to COVID-19. R&D Manag., 1–17 (2021)
Schwabe, O., et al.: A maturity model for rapid diffusion of innovation in high value manufacturing. Procedia CIRP 96, 195–200 (2021)
El-Aziz, A.A.A., Khalifa, N.E.M., Darwsih, A., Hassanien, A.E.: The role of emerging technologies for combating COVID-19 pandemic. Stud. Syst. Decis. Control 322, 3–19 (2021)
Majeed, A., Oun Hwang, S.: Data-driven analytics leveraging artificial intelligence in the era of COVID-19: an insightful review of recent developments. Symmetry 14(1) (2021)
Malik, A.A., Masood, T., Kousar, R.: Repurposing factories with robotics in the face of COVID-19. Sci. Robot. 5(43), 17–22 (2020)
Corsini, L., Dammicco, V., Moultrie, J.: Critical factors for implementing open source hardware in a crisis: lessons learned from the COVID-19 pandemic. J. Open Hardw. 4, 1–11 (2020)
Soldatos, J., et al.: Digital platform and operator 4.0 services for manufacturing repurposing during COVID19. In: IFIP International Federation for Information Processing, pp. 311–320. Springer, Switzerland (2021)
Robinson, D.: The companies repurposing manufacturing to make key medical kit during Covid-19 pandemic. NS Med. Dev. (2020)
Binder, S., et al.: African national public health institutes responses to COVID-19: innovations, systems changes, and challenges. Health Secur. 19, 498–507 (2021)
Schumacher, R., Glew, R., Tsolakis, N., Kumar, M.: Strategies to manage product recalls in the COVID-19 pandemic: an exploratory case study of PPE supply chains. Contin. Resil. Rev. 3, 64–78 (2021)
Teece, D.J., Pisano, G., Shuen, A.: Dynamic capabilities and strategic management. Strat. Manag. J. 18(7), 509–533 (1997)
Phillips, W., Roehrich, J.K., Kapletia, D., Alexander, E.: Global value chain reconfiguration and COVID-19: investigating the case for more resilient redistributed models of production. Calif. Manag. Rev. 64, 71–96 (2022)
Gereffi, G., Pananond, P., Pedersen, T.: Resilience decoded: the role of firms, global value chains, and the state in COVID-19 medical supplies. Calif. Manag. Rev. 64(2), 46–70 (2022)
Choudhary, N., Ramkumar, M., Schoenherr, T., Rana, N.P.: Assessing supply chain resilience during the pandemic using network analysis. IEEE Trans. Eng. Manag., 1–14 (2021)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Appendix
Appendix
(See Table 1).
Rights and permissions
Copyright information
© 2022 IFIP International Federation for Information Processing
About this paper
Cite this paper
Ho, W.R., Maghazei, O., Netland, T. (2022). Manufacturing Repurposing: A Literature Review. In: Kim, D.Y., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Smart Manufacturing and Logistics Systems: Turning Ideas into Action. APMS 2022. IFIP Advances in Information and Communication Technology, vol 663. Springer, Cham. https://doi.org/10.1007/978-3-031-16407-1_20
Download citation
DOI: https://doi.org/10.1007/978-3-031-16407-1_20
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-16406-4
Online ISBN: 978-3-031-16407-1
eBook Packages: Computer ScienceComputer Science (R0)