Abstract
Today’s industries require monitoring and control of all manufacturing processes. Computer integrated manufacturing (CIM) systems provide a framework for integrating production systems. In this regard, the Internet of things (IoT) has rapidly evolved to digitize and interconnect devices in industrial processes. However, to achieve the integration of a complete system implies high costs in software and hardware, which limits its penetration in medium and low size industries. For this reason, this project proposes the creation of a low-cost IoT platform whose objective is to monitor and analyze both physical and electrical parameters of an industrial process in real-time. To achieve this objective, the software and hardware specifications were defined and characterized, the conceptual design and detail of the prototype were made, and finally, the materialization was carried out. The platform was structured in two parts, a web video supervision module with a continuous monitoring camera ESP32-CAM and an interface that integrates the sensors that measure the physical and electrical variables of the environment. The experimental results show the effectiveness of the proposed system in a practical machining application on a CNC machine. With the data coming from the sensors, a database was generated to analyze and create temperature versus cutting speed control models to monitor the manufacturing process. Tests were performed on several materials, and the mathematical model of the system behavior was determined for each material in order to monitor and visualize the performance in the machining process. Finally, the cost of the project complies with the specifications proposed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Rudra, B., Verma, A., Verma, S., Shrestha, B.: Futuristic Research Trends and Applications of Internet of Things. CRC Press, Boca Raton (2022)
Madakam, S., Lake, V., Lake, V., Lake, V.: Internet of Things (IoT): a literature review. J. Comput. Commun. 3, 164 (2015). https://doi.org/10.4236/jcc.2015.35021
Xu, L.D., He, W., Li, S.: Internet of Things in industries: a survey. IEEE Trans. Ind. Inf. 10, 2233–2243 (2014). https://doi.org/10.1109/TII.2014.2300753
Varela-Aldás, J., Pilla, J., Andaluz, V.H., Palacios-Navarro, G.: Commercial entry control using robotic mechanism and mobile application for COVID-19 pandemic. In: Gervasi, O., et al. (eds.) Computational Science and Its Applications, vol. 12957, pp. 3–14. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-87013-3_1
Cronin, C., Conway, A., Walsh, J.: Flexible manufacturing systems using IIoT in the automotive sector. Procedia Manuf. 38, 1652–1659 (2019). https://doi.org/10.1016/j.promfg.2020.01.119
Jaidka, H., Sharma, N., Singh, R.: Evolution of IoT to IIoT: applications and challenges (2020). https://papers.ssrn.com/abstract=3603739, https://doi.org/10.2139/ssrn.3603739
Haghnegahdar, L., Joshi, S.S., Dahotre, N.B.: From IoT-based cloud manufacturing approach to intelligent additive manufacturing: industrial Internet of Things—an overview. Int. J. Adv. Manuf. Technol. 119, 1461–1478 (2021). https://doi.org/10.1007/s00170-021-08436-x
Benardos, P.G., Vosniakos, G.C.: Internet of Things and industrial applications for precision machining. Solid State Phenom. 261, 440–447 (2017). https://doi.org/10.4028/www.scientific.net/SSP.261.440
Rahmani, A.M., Bayramov, S., Kiani Kalejahi, B.: Internet of Things applications: opportunities and threats. Wireless Pers. Commun. 122(1), 451–476 (2021). https://doi.org/10.1007/s11277-021-08907-0
Salih, K.O.M., Rashid, T.A., Radovanovic, D., Bacanin, N.: A comprehensive survey on the Internet of Things with the industrial marketplace. Sensors 22, 730 (2022). https://doi.org/10.3390/s22030730
Xing, K., Liu, X., Liu, Z., Mayer, J.R.R., Achiche, S.: Low-cost precision monitoring system of machine tools for SMEs. Procedia CIRP 96, 347–352 (2021). https://doi.org/10.1016/j.procir.2021.01.098
Kalsoom, T., et al.: Impact of IoT on manufacturing industry 4.0: a new triangular systematic review. Sustainability 13, 12506 (2021). https://doi.org/10.3390/su132212506
Mao, W., Zhao, Z., Chang, Z., Min, G., Gao, W.: Energy-efficient industrial Internet of Things: overview and open issues. IEEE Trans. Ind. Inf. 17, 7225–7237 (2021). https://doi.org/10.1109/TII.2021.3067026
Royandi, M.A., Hung, J.-P.: Design of an affordable IoT-based monitoring system for versatile application in machine tool. In: 2021 17th International Conference on Quality in Research (QIR): International Symposium on Electrical and Computer Engineering, pp. 76–80 (2021). https://doi.org/10.1109/QIR54354.2021.9716199
Siddhartha, B., Chavan, A.P., HD, G.K., Subramanya, K.N.: IoT enabled real-time availability and condition monitoring of CNC machines. In: 2020 IEEE International Conference on Internet of Things and Intelligence System (IoTaIS), pp. 78–84 (2021). https://doi.org/10.1109/IoTaIS50849.2021.9359698
Kovalev, I., Nezhmetdinov, R., Kvashnin, D.: Development of a mobile application for training operators to work with machine tools with CNC systems using augmented reality. In: 2021 International Russian Automation Conference (RusAutoCon), pp. 863–867 (2021). https://doi.org/10.1109/RusAutoCon52004.2021.9537320
Blynk group: Blynk IoT platform: for businesses and developers. https://blynk.io/. Accessed 10 Aug 2022
ESP32-CAM Video Streaming and Face Recognition with Arduino IDE|Random Nerd Tutorials. https://randomnerdtutorials.com/esp32-cam-video-streaming-face-recognition-arduino-ide/. Accessed 10 Aug 2022
Arduino ESP8266: ESP8266 Arduino Core’s documentation. https://arduino-esp8266.readthedocs.io/en/latest/. Accessed 10 Aug 2022
DHT11-Datasheet: Digital-output relative humidity & temperature sensor/module – DHT (2022). https://image.dfrobot.com/image/data/KIT0003/DHT11%20datasheet.pdf
Hanwei Electronics group: MQ-2 Gas Sensor (2022). https://www.mouser.com/datasheet/2/321/605-00008-MQ-2-Datasheet-370464.pdf
Zhu, K.: Modeling of the machining process. In: Zhu, K. (ed.) Smart Machining Systems: Modelling, Monitoring and Informatics, pp. 19–70. Springer, Cham (2022). https://doi.org/10.1007/978-3-030-87878-8_2
Saez, M., Maturana, F.P., Barton, K., Tilbury, D.M.: Real-time manufacturing machine and system performance monitoring using Internet of Things. IEEE Trans. Autom. Sci. Eng. 15, 1735–1748 (2018). https://doi.org/10.1109/TASE.2017.2784826
Raju, H.S., Shenoy, S.: Real-time remote monitoring and operation of industrial devices using IoT and cloud. In: 2016 2nd International Conference on Contemporary Computing and Informatics (IC3I), pp. 324–329 (2016). https://doi.org/10.1109/IC3I.2016.7917983
Gan, S., Li, K., Wang, Y., Cameron, C.: IoT based energy consumption monitoring platform for industrial processes. In: 2018 UKACC 12th International Conference on Control (CONTROL). pp. 236–240 (2018). https://doi.org/10.1109/CONTROL.2018.8516828
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Ayala-Chauvin, M., Escudero, P., Lara-Alvarez, P., Domènech-Mestres, C. (2022). IoT Monitoring for Real-Time Control of Industrial Processes. In: Valencia-García, R., Bucaram-Leverone, M., Del Cioppo-Morstadt, J., Vera-Lucio, N., Jácome-Murillo, E. (eds) Technologies and Innovation. CITI 2022. Communications in Computer and Information Science, vol 1658. Springer, Cham. https://doi.org/10.1007/978-3-031-19961-5_15
Download citation
DOI: https://doi.org/10.1007/978-3-031-19961-5_15
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-19960-8
Online ISBN: 978-3-031-19961-5
eBook Packages: Computer ScienceComputer Science (R0)