Abstract
Ergonomic injuries also known as musculoskeletal disorders occur due to repetitive action for a long period. The National Centre for Health Statistics department states that more than 50% of Americans are facing musculoskeletal disorders. When physical and psychological demands are too strong, it leads to discomfort, pain, and functional impairment. In an air purifier manufacturing unit, the workers are facing ergonomic and soft tissue injuries while carrying out manual assembly operations. While looking at the microscopic level the operators across the assembly line with shorter height are facing discomfort in carrying out the process. Our study is focused on analyzing these ergonomic injuries using the ergonomic assessment report and operational video recordings. It is found that apart from the worker’s anthropometry, the work layout, process sequence, and work allocations are some other factors that are responsible for these ergonomic injuries. We have analyzed those factors and provided viable solutions to resolve the ergonomic issues and enhance the wellbeing of the operators.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
National Research Council: Musculoskeletal disorders and the workplace: low back and upper extremities (2001)
Clarke, T.C., Nahin, R.L., Barnes, P.M., Stussman, B.J.: Use of complementary health approaches for musculoskeletal pain disorders among adults: United States, 2012. National Health Statistics Reports 2016 (98). National Center for Health Statistics (2016)
Lee, S.H.: I-Corps: Automated Postures Analysis for Ergonomic Risk, Regents of the University of Michigan, National Science Foundation (2016)
Hadler, N.M.: Industrial rheumatology. Arthritis Rheumatol. 20(4), 1019–1025 (1977)
Kurppa, K., Waris, P., Rokkanen, P.: Peritendinitis and tenosynovitis. A Review. Scand. J. Work Environ. Health. https://doi.org/10.5271/sjweh.2690
Hembecker, P.K., Reis, D.C., Konrath, A.C., Gontijo, L.A., Eugenio, E.A.: Investigation of musculoskeletal symptoms in a manufacturing company in Brazil: a cross-sectional study. Brazilian J. Phys. Ther. 21(3), 175–183 (2017). Revista Brasileira de Fisioterapia. https://doi.org/10.1016/j.bjpt.2017.03.014
Spallek, M., Kuhn, W., Uibel, S., Mark, A.V., Quarcoo, D.: Work-related musculoskeletal disorders in the automotive industry due to repetitive work - implications for rehabilitation. J. Occup. Med. Toxicol. 5(1) (2010). https://doi.org/10.1186/1745-6673-5-6
Fredriksson, K., Bildt, C., Hägg, G., Kilbom, Å.: The impact on musculoskeletal disorders of changing physical and psychosocial work environment conditions in the automobile industry. Int. J. Ind. Ergon. 28(1), 31–45 (2001)
Chaffin, D.B.: Digital human modeling for workspace design. Rev. Human Factors Ergon. 4(1), 41–74 (2008). https://doi.org/10.1518/155723408x342844
Gallagher, S., Heberger, J.R.: Examining the interaction of force and repetition on musculoskeletal disorder risk: a systematic literature review. Hum. Factors (2013). https://doi.org/10.1177/0018720812449648
Pascual, S.A., Naqvi, S.: An investigation of ergonomics analysis tools used in industry in the identification of work-related musculoskeletal disorders. Int. J. Occup. Saf. Ergon. 14(2), 237–245 (2008). https://doi.org/10.1080/10803548.2008.11076755
Konz, S., Johnson, S.: Work Design: Occupational Ergonomics, 1st edn. CRC Press (2008). https://doi.org/10.1201/9780203733714
Reese, C.D.: Occupational Health and Safety Management: A Practical Approach, 2nd edn. CRC Press (2008)
Wick, J.L., Deweese, R.: Validation of ergonomic improvements to a shipping workstation. In: Proceedings of the Human Factors and Ergonomics Society, vol. 2, p. 808. Human Factors and Ergonomics Society, Inc. (1993). https://doi.org/10.1177/154193129303701034
Guimarães, L.B.M., Anzanello, M.J., Renner, J.S.: A learning curve-based method to implement multifunctional work teams in the Brazilian footwear sector. Appl. Ergon. 43(3), 41–47 (2012). https://doi.org/10.1016/j.apergo.2011.08.008
Grosse, E.H., Glock, C.H., Jaber, M.Y., Neumann, W.P.: Incorporating human factors in order picking planning models: framework and research opportunities. Int. J. Prod. Res. 53(3), 695–717 (2014)
LTW Ergonomic Solutions, Adjustable Steps Platform (Gen II). https://ltw1.com/adjustable-height-steps-operator-platform-gen-2/ (2021)
“Harzing’s Publish or Perish: https://harzing.com/resources/publish-or-perish
MAXQDA: https://www.maxqda.com/
CiteSpace: https://citespace.podia.com/ (n.d.)
BibExcel: https://homepage.univie.ac.at/juan.gorraiz/bibexcel/
VOS Viewer: https://www.vosviewer.com/
NSF: https://www.nsf.gov/
Google ngram viewer: https://books.google.com/ngrams
Sheikh, A., Duffy, V.G.: Ergonomics training and evaluations in a digital world using collaborative technologies: a bibliometric analysis. In: Stephanidis, C., et al. (eds.) HCII 2021. LNCS, vol. 13097, pp. 639–652. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-90966-6_43
Cistola, J.T., Duffy, V.G.: Systematic review on how the internet of things will impact management in the manufacturing industry. In: Stephanidis, C., et al. (eds.) HCII 2021. LNCS, vol. 13097, pp. 427–443. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-90966-6_30
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 Springer Nature Switzerland AG
About this paper
Cite this paper
Athmanathan, G., Duffy, V.G. (2022). An Investigation of Ergonomic Injuries to Prevent Musculoskeletal Disorders and Control Risks in a Manufacturing Unit—An Industrial Case. In: Duffy, V.G., Rau, PL.P. (eds) HCI International 2022 – Late Breaking Papers: Ergonomics and Product Design. HCII 2022. Lecture Notes in Computer Science, vol 13522. Springer, Cham. https://doi.org/10.1007/978-3-031-21704-3_3
Download citation
DOI: https://doi.org/10.1007/978-3-031-21704-3_3
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-21703-6
Online ISBN: 978-3-031-21704-3
eBook Packages: Computer ScienceComputer Science (R0)