Abstract
Occupational safety is a major concern these days because it is an important social issue promoting financial implications for organisations, employees, and society. But while occupational safety is an important concern, the top management of organizations usually prioritize waste and cost reduction. Therefore, there is a need for a technique that reduces waste and simultaneously improves occupational safety. Lean has been effective in reducing waste and costs. Some researchers have shown that Lean can also improve occupational safety. The objective of this work was to determine wether, in organizations where Lean tools were implemented, if there was an improvement in occupational safety conditions, namely in the reduction of accident rates, and to verify which Lean tools contributed the most to that improvement. A survey was conducted by sending a questionnaire to Portuguese organizations, from north to south and islands, who had potentially Lean tools implemented. In total, 189 answers have been obtained from organizations, 59 of which had Lean tools implemented, being considered valid answers for the study. Through statistical analysis of the data obtained, it was found that no organisations had worsened their safety indicators, some had maintained the same level and a reasonable number stated that their indicators had improved. Of these, the vast majority said that their accident rates had decreased by 20%, this being the figure that statistically showed the best results in terms of change.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Cordeiro, P., Sá, J.C., Pata, A., Gonçalves, M., Santos, G., Silva, F.J.G.: The impact of lean tools on safety—case study. In: Arezes, P.M., et al. (eds.) Occupational and Environmental Safety and Health II. SSDC, vol. 277, pp. 151–159. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-41486-3_17
Sá, J.C., et al.: Lean safety-assessment of the impact of 5S and visual management on safety. In: IOP Conference Series: Materials Science and Engineering, vol. 1193(1), p. 012049 (2021)
Bastos, A., Sá, J., Silva, O., Fernandes, M.C.: A study on the reality of Portuguese companies about work health and safety. Occup. Saf. Hyg. II 1, 687–691 (2014)
Camuffo, A., De Stefano, F., Paolino, C.: Safety reloaded: lean operations and high involvement work practices for sustainable workplaces. J. Bus. Ethics 143(2), 245-259. (2017). https://doi.org/10.1007/s10551-015-2590-8
Kim, C.S., Spahlinger, D.A., Kin, J.M., Coffey, R.J., Billi, J.E.: Implementation of lean thinking: one health system’s journey. Jt. Comm. J. Qual. Patient Saf. 35(8), 406–413 (2009)
Womack, J.P., Jones, D.T.: Lean thinking—banish waste and create wealth in your corporation. J. Oper. Res. Soc. 48(11), 1148–1148 (1997)
Pettersen, J.: Defining lean production: some conceptual and practical issues. The TQM Journal 21(2), 127–142 (2009)
Antas Aguiar, J., Telhada, J., Sameiro Carvalho, M., Sá, J.C.: Value measurement in health care delivery process for a paediatric hospital in guinea- bissau. In: International Conference Innovation in Engineering, pp. 186–196. Springer, Cham (2023). https://doi.org/10.1007/978-3-031-09360-9_16
Arlbjorn, J., Freytag, P.: Evidence of lean: a review of international peer- reviewed journal articles. Eur. Bus. Rev. 25(2), 174–203 (2013)
Fullerton, R., Wempe, W.: Lean manufacturing. Int. J. Oper. Prod. Manag. 29, 214–240 (2009)
Bartels, N.: Lean in the most generic sense. Manuf. Bus. Technol. 23, 32–36 (2005)
Womack, J., Jones, D.T.: Lean Thinking. Simon and Schuster, New York (1996)
Shah, R., Ward, P.T.: Defining and developing measures of Lean production. J. Oper. Manag. 25, 785–805 (2007)
Koskela, L.: Application of the New Production Philosophy to Construction, vol. 72. Stanford university, Stanford, CA (1992)
Maurice, P., Lavoie, M., Chapdelaine, A., Bélanger-Bonneau, H.: Safety and safety promotion: conceptual and operational aspects. Chronic Dis Canada 18(4), 179–186 (1997)
Morgado, L., Silva, F.J.G., Fonseca, L.M.: Mapping occupational health and safety management systems in portugal: outlook for ISO 45001:2018 adoption. Procedia Manuf. 38, 755–764 (2019)
Cooper, M.D.: Towards a model of safety culture. Saf. Sci. 36, 111–136 (2000)
Baram, M., Schoebel, M.: Safety culture and behavioral change at the workplace. Saf. Sci. 45, 631–636 (2007)
Hudson, P.: Implementing a safety culture in a major multi-national. Saf. Sci. 45, 697–722 (2007)
Brito, M., Vale, M., Leão, J., Ferreira, L.P., Silva, F.J.G., Gonçalves, M.A.: Lean and Ergonomics decision support tool assessment in a plastic packaging company. Procedia Manuf. 51, 613–619 (2020)
Reason, J.: Managing the Risks of Organizational Accidents. Ashgate, Aldershot (1998)
Ikuma, L.H., Nahmens, I., James, J.: Use of safety and lean integrated kaizen to improve performance in modular homebuilding. J. Constr. Eng. Manag. 137(7), 551–560 (2010)
Arezes, P.M., Dinis-Carvalho, J., Alves, A.C.: Workplace ergonomics in Lean production environments: a literature review. Work 52(1), 57–70 (2015)
Carter, B., Danford, A., Howcroft, D., Richardson, H., Smith, A., Taylor, P.: ‘Stressed out of my box’: employee experience of Lean working and occupational ill- health in clerical work in the UK public sector. Work Employ. Soc. 27(5), 747–767 (2013)
Thomassen, M.A., Sander, D., Barnes, K. A., Nielsen, A.: Experience and results from implementing lean construction in a large Danish contracting firm. In: Proceedings of 11th Annual Conference on Lean Construction, pp. 644–655, July 2003
Pestana, M.H., Gageiro, J.N.: Análise de dados para ciências sociais: a complementaridade do SPSS (2008)
Funding
The work of the author Vanda Lima is supported by national funds, through the FCT— Portuguese Foundation for Science and Technology under the project UIDB/04728/2020.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 IFIP International Federation for Information Processing
About this paper
Cite this paper
Sá, J.C., Dinis-Carvalho, J., Fraga, H., Lima, V., Silva, F.J.G., Bastos, J. (2023). The Impact of Lean on Occupational Safety in Organisations. In: McDermott, O., Rosa, A., Sá, J.C., Toner, A. (eds) Lean, Green and Sustainability. ELEC 2022. IFIP Advances in Information and Communication Technology, vol 668. Springer, Cham. https://doi.org/10.1007/978-3-031-25741-4_16
Download citation
DOI: https://doi.org/10.1007/978-3-031-25741-4_16
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-25740-7
Online ISBN: 978-3-031-25741-4
eBook Packages: Computer ScienceComputer Science (R0)