Skip to main content

Smart Production Planning and Control; Concept for Improving Planning Quality with Production Feedback Data

  • Conference paper
  • First Online:
Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures (APMS 2023)

Abstract

Planning quality depends on the use of correct, accurate, realistic, and reliable planning data. Industry 4.0 has facilitated large-scale data collection from a variety of sources, including production feedback data. The hierarchical nature of traditional production planning and control (PPC) limits the ability to use such data to improve planning quality. This paper explores how planning quality can be improved through the application of production feedback data into tactical production planning. The paper shows that while current tactical planning is mainly based on static master data, some of the master data for planning should instead be dynamically determined based on analysis of production feedback data. The paper develops a conceptual model for how production feedback data can be linked to tactical planning, illustrates how production feedback data can be applied in tactical planning, and proposes a method for how companies can integrate production feedback data into their tactical planning. Future work includes application and testing of the proposed concept in real-life cases and studies to better understand the specific relationship between the accuracy of master data and the performance of production plans.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Zhou, K., Liu, T., Zhou, L.: Industry 4.0: towards future industrial opportunities and challenges, pp. 2147–2152 (2015)

    Google Scholar 

  2. Oluyisola, O.E.: Towards smart production planning and control: frameworks and case studies investigating the enhancement of production planning and control using Internet-of-Things, data analytics and machine learning. NTNU (2021)

    Google Scholar 

  3. Rahmani, M., et al.: Towards smart production planning and control; a conceptual framework linking planning environment characteristics with the need for smart production planning and control. Annu. Rev. Control (2022)

    Google Scholar 

  4. Arica, E., Powell, D.J.: A framework for ICT-enabled real-time production planning and control. Adv. Manuf. 2(2), 158–164 (2014)

    Article  Google Scholar 

  5. Van Nieuwenhuyse, I., et al.: Advanced resource planning as a decision support module for ERP. Comput. Ind. 62(1), 1–8 (2011)

    Article  Google Scholar 

  6. Hees, A., Reinhart, G.: Approach for production planning in reconfigurable manufacturing systems. Procedia Cirp 33, 70–75 (2015)

    Article  Google Scholar 

  7. Meyer, G.G., Wortmann, J., Szirbik, N.B.: Production monitoring and control with intelligent products. Int. J. Prod. Res. 49(5), 1303–1317 (2011)

    Article  Google Scholar 

  8. Slack, N., Brandon-Jones, A., Johnston, R.: Operations Management, 7th edn. Pearson (2013)

    Google Scholar 

  9. Vollmann, T.E., et al.: Manufacturing Planning and Control for Supply Chain Management. McGraw-Hill, New York (2005)

    Google Scholar 

  10. Oluyisola, O.E., Sgarbossa, F., Strandhagen, J.O.: Smart production planning and control: concept, use-cases and sustainability implications. Sustainability 12(9), 3791 (2020)

    Article  Google Scholar 

  11. Jacobs, F.R., et al.: Manufacturing Planning and Control for Supply Chain Management: APICS/CPIM Certification Edition. McGraw-Hill Education (2011)

    Google Scholar 

  12. Higgins, P., Le Roy, P., Tierney, L.: Manufacturing Planning and Control: Beyond MRP II. Springer Science & Business Media, Dordrecht (1996)

    Google Scholar 

  13. Kurbel, K.E.: Enterprise Resource Planning and Supply Chain Management. Functions, Business Processes and Software for Manufacturing Companies. Progress in IS. Springer, Dordrecht (2013). https://doi.org/10.1007/978-3-642-31573-2

  14. De Man, J.C., Strandhagen, J.O.: Spreadsheet application still dominates enterprise resource planning and advanced planning systems. IFAC-PapersOnline 51(11), 1224–1229 (2018)

    Article  Google Scholar 

  15. De Man, J.C., et al.: Planning and control frameworks of the future. Int. J. Mechatron. Manuf. Syst. 13(3), 199–209 (2020)

    Google Scholar 

  16. Klaus, H., Rosemann, M., Gable, G.G.: What is ERP? Inf. Syst. Front. 2(2), 141–162 (2000)

    Article  Google Scholar 

  17. Häkkinen, L., Hilmola, O.P.: ERP evaluation during the shakedown phase: lessons from an after-sales division. Inf. Syst. J. 18(1), 73–100 (2008)

    Article  Google Scholar 

  18. Sagegg, O.J., Alfnes, E.: ERP Systems for Manufacturing Supply Chains: Applications, Configuration, and Performance. CRC Press, Boca Raton (2020)

    Google Scholar 

  19. Jakubiak, M.: The Concept of Minimizing Master Data in The Production Planning Process on The Example of ERP Software (2021)

    Google Scholar 

  20. Knolmayer, G.F., Röthlin, M.: Quality of material master data and its effect on the usefulness of distributed ERP systems. In: Roddick, J.F., et al. (eds.) ER 2006. LNCS, vol. 4231, pp. 362–371. Springer, Heidelberg (2006). https://doi.org/10.1007/11908883_43

  21. Geiger, F., Reinhart, G.: Knowledge-based machine scheduling under consideration of uncertainties in master data. Prod. Eng. 10, 197–207 (2016)

    Google Scholar 

  22. Schuh, G., et al.: Achieving higher scheduling accuracy in production control by implementing integrity rules for production feedback data. Procedia CIRP 19, 142–147 (2014)

    Article  Google Scholar 

  23. Reuter, C., Brambring, F.: Improving data consistency in production control. Procedia CIRP 41, 51–56 (2016)

    Article  Google Scholar 

  24. Schäfers, P., Mütze, A., Nyhuis, P.: Integrated concept for acquisition and utilization of production feedback data to support production planning and control in the age of digitalization. Procedia Manuf. 31, 225–231 (2019)

    Article  Google Scholar 

  25. Schuh, G., et al.: Increasing data integrity for improving decision making in production planning and control. CIRP Ann. 66(1), 425–428 (2017)

    Article  Google Scholar 

  26. Lucht, T., et al.: Model-based approach for assessing planning quality in production logistics. IEEE Access 9, 115077–115089 (2021)

    Article  Google Scholar 

  27. Ryback, T., et al.: Improving the planning quality in production planning and control with machine learning (2019)

    Google Scholar 

  28. Lingitz, L., Sihn, W.: Concepts for improving the quality of production plans using machine learning. ACTA IMEKO 9(1), 32 (2020)

    Article  Google Scholar 

  29. Schuh, G., Potente, T., Thomas, C., Hauptvogel, A.: Cyber-physical production management. In: Prabhu, V., Taisch, M., Kiritsis, D. (eds.) APMS 2013. IFIPAICT, vol. 415, Part II, pp. 477–484. Springer, Heidelberg (2013). https://doi.org/10.1007/978-3-642-41263-9_59

  30. Lindström, V., et al.: Data quality issues in production planning and control – linkages to smart PPC. Comput. Ind. 147, 103871 (2023)

    Article  Google Scholar 

  31. Lu, Y.: Industry 4.0: a survey on technologies, applications and open research issues. J. Ind. Inf. Integr. 6, 1–10 (2017)

    Google Scholar 

  32. Koh, L., Orzes, G., Jia, F.J.: The fourth industrial revolution (Industry 4.0): technologies disruption on operations and supply chain management. Int. J. Oper. Prod. Manag. 39(6/7/8), 817–828 (2019)

    Google Scholar 

  33. Holicki, R. Using real-time data in smart manufacturing (2022). https://blog.seeburger.com/using-real-time-data-in-smart-manufacturing/. Accessed 05 Jan 2023

  34. Ostdick, N.: How real-time enhances planning and production (2017). https://blog.flexis.com/how-real-time-enhances-planning-and-production. Accessed 05 Jan 2023

  35. Garetti, M., Taisch, M.: Neural networks in production planning and control. Prod. Plan. Control 10(4), 324–339 (1999)

    Article  Google Scholar 

  36. Bonney, M.: Reflections on production planning and control (PPC). Gestão produção 7, 181–207 (2000)

    Article  Google Scholar 

  37. Strandhagen, J.O., Romsdal, A., Strandhagen, J.W.: Produksjonslogistikk 4.0, vol. 1. Fagbokforlaget (2021)

    Google Scholar 

  38. Chiu, S.W., Ting, C.-K., Chiu, Y.-S.P.: Optimal production lot sizing with rework, scrap rate, and service level constraint. Math. Comput. Model. 46(3–4), 535–549 (2007)

    Article  Google Scholar 

  39. Mali, Y.R., Inamdar, K.: Changeover time reduction using SMED technique of lean manufacturing. Int. J. Eng. Res. Appl. 2(3), 2441–2445 (2012)

    Google Scholar 

  40. Alfnes, E.: Enterprise Reengineering–A Strategic Framework and Methodology. Norwegian University of Science and Technology, Trondheim (2005)

    Google Scholar 

  41. Alfnes, E., Strandhagen, J.O.: Enterprise design for mass customisation: the control model methodology. Int. J. Logist. 3(2), 111–125 (2000)

    Article  Google Scholar 

Download references

Acknowledgements

The research presented in this paper was conducted as part of the DigiMat project, with financial support from NTNU, the participating companies, and the Research Council of Norway.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mina Rahmani .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 IFIP International Federation for Information Processing

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Rahmani, M., Syversen, Ø.A.M., Romsdal, A., Sgarbossa, F., Strandhagen, J.O. (2023). Smart Production Planning and Control; Concept for Improving Planning Quality with Production Feedback Data. In: Alfnes, E., Romsdal, A., Strandhagen, J.O., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. APMS 2023. IFIP Advances in Information and Communication Technology, vol 691. Springer, Cham. https://doi.org/10.1007/978-3-031-43670-3_54

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-43670-3_54

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-43669-7

  • Online ISBN: 978-3-031-43670-3

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics