Skip to main content

Abstract

On-site activities are typically performed when the end-product is immovable once it has been assembled and/or due to weight and space constraints in the production and transportation system. It is primarily a customer order driven type of production with a high level of customization. However, some customer order driven and/or customization activities can, or should, be performed off-site, but these aspects are typically treated in isolation of each other. There is therefore a need to make a combined assessment of on-site activities, customer order driven production, and customization activities. The purpose of this paper is thus to develop a typology that provides a holistic view of on-site activities in relation to customer order driven and customization activities. A flow-based three-dimensional typology is developed to assess combinations of three dimensions: flow driver, flow differentiation, and flow location. The property of each dimension is determined using decoupling points. The typology represents how on-site activities impact the feasibility of customer order driven and customization activities. “On-site” is defined as pursuing activities at the site where the final delivery is made. The findings show that forecast driven activities are risky to perform on-site and these should instead be performed before delivery to the site (off-site). The typology is applied to three case companies to illustrate its applicability to building construction. Future studies should extend the typology application to other types of construction and ETO industries to enable benchmarking of site-based production to other contexts with similar challenges related to on-site/off-site production.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Notes

  1. 1.

    “Upstream” and the related term “downstream” refer to the separation of material flow into the flow towards and away from an organization, production network node, or similar. The assumption is that the flow is one-directional, but this is not necessarily the case in every situation (the customer can sometimes become the supplier, e.g., in circular supply chains or for reverse material flows). However, for the sake of simplicity, this paper only takes the one-directional material flow into consideration.

References

  1. Ballard, G., Howell, G.: What kind of production is construction. In: 6th Annual Conference International Group for Lean Construction, pp. 13–15 (1998)

    Google Scholar 

  2. Jonsson, H., Rudberg, M.: Classification of production systems for industrialized building: a production strategy perspective. Constr. Manag. Econ. 32(1–2), 53–69 (2014)

    Article  Google Scholar 

  3. Wortmann, J.C., Muntslag, D.R., Timmermans, P.J.: Customer-driven Manufacturing. Springer (1997). https://doi.org/10.1007/978-94-009-0075-2

  4. Wikner, J., Bäckstrand, J.: Triadic perspective on customization and supplier interaction in customer-driven manufacturing. Prod. Manuf. Res. 6(1), 3–25 (2018)

    Google Scholar 

  5. Wikner, J., Rudberg, M.: Integrating production and engineering perspectives on the customer order decoupling point. Int. J. Oper. Prod. Manag. 25(7), 623–641 (2005)

    Article  Google Scholar 

  6. Hill, A., Hill, T.: Manufacturing operations strategy. Palgrave Macmillan (2009)

    Google Scholar 

  7. Wikner, J.: An ontology for flow thinking based on decoupling points–unravelling a control logic for lean thinking. Prod. Manuf. Res. 6(1), 433–469 (2018)

    Google Scholar 

  8. Meredith, J.: Theory building through conceptual methods. Int. J. Oper. Prod. Manag. 13(5), 3–11 (1993)

    Article  Google Scholar 

  9. Eisenhardt, K.M.: Building theories from case study research. Acad. Manag. Rev. 14(4), 532–550 (1989)

    Article  Google Scholar 

  10. Hoekstra, S., Romme, J.: Integral Logistic Structures: Developing Customer-Oriented Goods Flow. McGraw-Hill, London (1992)

    Google Scholar 

  11. Wikner, J.: On decoupling points and decoupling zones. Prod. Manuf. Res. 2(1), 167–215 (2014)

    Google Scholar 

  12. Jonsson, H., Rudberg, M.: Production system classification matrix: matching product standardization and production-system design. J. Constr. Eng. Manag. 141(6), 05015004 (2015)

    Article  Google Scholar 

  13. Wikner, J., Noroozi, S.: A modularised typology for flow design based on decoupling points–a holistic view on process industries and discrete manufacturing industries. Prod. Plann. Control. 27(16), 1344–1355 (2016)

    Article  Google Scholar 

  14. Pan, W., Parker, D., Pan, M.: Problematic interfaces and prevention strategies in modular construction. J. Manag. Eng. 39(2), 05023001 (2023)

    Article  Google Scholar 

  15. Bortolini, R., Formoso, C.T., Viana, D.D.: Site logistics planning and control for engineer-to-order prefabricated building systems using BIM 4D modeling. Autom. Constr. 98, 248–264 (2019). https://doi.org/10.1016/j.autcon.2018.11.031

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Petter Haglund .

Editor information

Editors and Affiliations

Copyright information

© 2023 IFIP International Federation for Information Processing

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Haglund, P., Wikner, J., Rudberg, M. (2023). Investigating On-Site Production in Construction Using Decoupling Thinking. In: Alfnes, E., Romsdal, A., Strandhagen, J.O., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. APMS 2023. IFIP Advances in Information and Communication Technology, vol 691. Springer, Cham. https://doi.org/10.1007/978-3-031-43670-3_9

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-43670-3_9

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-43669-7

  • Online ISBN: 978-3-031-43670-3

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics