Abstract
On-site activities are typically performed when the end-product is immovable once it has been assembled and/or due to weight and space constraints in the production and transportation system. It is primarily a customer order driven type of production with a high level of customization. However, some customer order driven and/or customization activities can, or should, be performed off-site, but these aspects are typically treated in isolation of each other. There is therefore a need to make a combined assessment of on-site activities, customer order driven production, and customization activities. The purpose of this paper is thus to develop a typology that provides a holistic view of on-site activities in relation to customer order driven and customization activities. A flow-based three-dimensional typology is developed to assess combinations of three dimensions: flow driver, flow differentiation, and flow location. The property of each dimension is determined using decoupling points. The typology represents how on-site activities impact the feasibility of customer order driven and customization activities. “On-site” is defined as pursuing activities at the site where the final delivery is made. The findings show that forecast driven activities are risky to perform on-site and these should instead be performed before delivery to the site (off-site). The typology is applied to three case companies to illustrate its applicability to building construction. Future studies should extend the typology application to other types of construction and ETO industries to enable benchmarking of site-based production to other contexts with similar challenges related to on-site/off-site production.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Notes
- 1.
“Upstream” and the related term “downstream” refer to the separation of material flow into the flow towards and away from an organization, production network node, or similar. The assumption is that the flow is one-directional, but this is not necessarily the case in every situation (the customer can sometimes become the supplier, e.g., in circular supply chains or for reverse material flows). However, for the sake of simplicity, this paper only takes the one-directional material flow into consideration.
References
Ballard, G., Howell, G.: What kind of production is construction. In: 6th Annual Conference International Group for Lean Construction, pp. 13–15 (1998)
Jonsson, H., Rudberg, M.: Classification of production systems for industrialized building: a production strategy perspective. Constr. Manag. Econ. 32(1–2), 53–69 (2014)
Wortmann, J.C., Muntslag, D.R., Timmermans, P.J.: Customer-driven Manufacturing. Springer (1997). https://doi.org/10.1007/978-94-009-0075-2
Wikner, J., Bäckstrand, J.: Triadic perspective on customization and supplier interaction in customer-driven manufacturing. Prod. Manuf. Res. 6(1), 3–25 (2018)
Wikner, J., Rudberg, M.: Integrating production and engineering perspectives on the customer order decoupling point. Int. J. Oper. Prod. Manag. 25(7), 623–641 (2005)
Hill, A., Hill, T.: Manufacturing operations strategy. Palgrave Macmillan (2009)
Wikner, J.: An ontology for flow thinking based on decoupling points–unravelling a control logic for lean thinking. Prod. Manuf. Res. 6(1), 433–469 (2018)
Meredith, J.: Theory building through conceptual methods. Int. J. Oper. Prod. Manag. 13(5), 3–11 (1993)
Eisenhardt, K.M.: Building theories from case study research. Acad. Manag. Rev. 14(4), 532–550 (1989)
Hoekstra, S., Romme, J.: Integral Logistic Structures: Developing Customer-Oriented Goods Flow. McGraw-Hill, London (1992)
Wikner, J.: On decoupling points and decoupling zones. Prod. Manuf. Res. 2(1), 167–215 (2014)
Jonsson, H., Rudberg, M.: Production system classification matrix: matching product standardization and production-system design. J. Constr. Eng. Manag. 141(6), 05015004 (2015)
Wikner, J., Noroozi, S.: A modularised typology for flow design based on decoupling points–a holistic view on process industries and discrete manufacturing industries. Prod. Plann. Control. 27(16), 1344–1355 (2016)
Pan, W., Parker, D., Pan, M.: Problematic interfaces and prevention strategies in modular construction. J. Manag. Eng. 39(2), 05023001 (2023)
Bortolini, R., Formoso, C.T., Viana, D.D.: Site logistics planning and control for engineer-to-order prefabricated building systems using BIM 4D modeling. Autom. Constr. 98, 248–264 (2019). https://doi.org/10.1016/j.autcon.2018.11.031
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Copyright information
© 2023 IFIP International Federation for Information Processing
About this paper
Cite this paper
Haglund, P., Wikner, J., Rudberg, M. (2023). Investigating On-Site Production in Construction Using Decoupling Thinking. In: Alfnes, E., Romsdal, A., Strandhagen, J.O., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. APMS 2023. IFIP Advances in Information and Communication Technology, vol 691. Springer, Cham. https://doi.org/10.1007/978-3-031-43670-3_9
Download citation
DOI: https://doi.org/10.1007/978-3-031-43670-3_9
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-43669-7
Online ISBN: 978-3-031-43670-3
eBook Packages: Computer ScienceComputer Science (R0)