Skip to main content

A Novel Approach to Curved Layer Slicing and Path Planning for Multi-degree-of-Freedom 3D Printing

  • Conference paper
  • First Online:
Advances in Computer Graphics (CGI 2023)

Part of the book series: Lecture Notes in Computer Science ((LNCS,volume 14497))

Included in the following conference series:

  • 208 Accesses

Abstract

In this study, we propose a novel approach to overcome the limitations of traditional 3D printing, including restricted degrees of freedom, the staircase effect, and the need for additional support for manufacturing overhanging features. Our method includes a curved layer slicing algorithm and a surface path planning algorithm. This work presents five key contributions: (1) it reduces most of the staircase effect commonly seen in 3D printing; (2) it eliminates most of the need for support structures typically required by traditional 3D printing; (3) its property of reducing most of the staircase effect and the need for support structures is applicable to complex topological shapes, including 1-loss models; (4) it achieves B-spline interpolation through Equidistant arc-length sampling, which is more efficient than Gauss-Legendre and other existing methods; and (5) it has a collision-free path planning strategy based on hierarchical priority to prevent collisions between the printing nozzle and the model being printed. Through rigorous simulation and comparison with other state-of-the-art algorithms, we have validated the feasibility and effectiveness of our approach.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 59.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 79.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Aouaidjia, K., Sheng, B., Li, P., Kim, J., Feng, D.D.: Efficient body motion quantification and similarity evaluation using 3-D joints skeleton coordinates. IEEE Trans. Syst. Man Cybern. Syst. 51(5), 2774–2788 (2019)

    Article  Google Scholar 

  2. Bhatt, P.M., Malhan, R.K., Shembekar, A.V., Yoon, Y.J., Gupta, S.K.: Expanding capabilities of additive manufacturing through use of robotics technologies: a survey. Addit. Manuf. 31, 100933 (2020). https://doi.org/10.1016/j.addma.2019.100933

  3. Botsch, M., Kobbelt, L.: A remeshing approach to multiresolution modeling. In: Proceedings of the 2004 Eurographics/ACM SIGGRAPH Symposium on Geometry Processing, pp. 185–192 (2004)

    Google Scholar 

  4. Chakraborty, D., Reddy, B.A., Choudhury, A.R.: Extruder path generation for curved layer fused deposition modeling. Comput. Aided Des. 40(2), 235–243 (2008). https://doi.org/10.1016/j.cad.2007.10.014

    Article  Google Scholar 

  5. Crane, K., Weischedel, C., Wardetzky, M.: The heat method for distance computation. Commun. ACM 60(11), 90–99 (2017). https://doi.org/10.1145/3131280

    Article  Google Scholar 

  6. Dai, C.K., Lefebvre, S., Yu, K.M., Geraedts, J.M.P., Wang, C.C.L.: Planning jerk-optimized trajectory with discrete time constraints for redundant robots. IEEE Trans. Autom. Sci. Eng. 17(4), 1711–1724 (2020). https://doi.org/10.1109/tase.2020.2974771

    Article  Google Scholar 

  7. Dai, C.K., Wang, C.C.L., Wu, C.M., Lefebvre, S., Fang, G.X., Liu, Y.J.: Support-free volume printing by multi-axis motion. ACM Trans. Graph. 37(4), 1–14 (2018). https://doi.org/10.1145/3197517.3201342

    Article  Google Scholar 

  8. Duran, C., Subbian, V., Giovanetti, M.T., Simkins, J.R., Beyette, F.R., Jr.: Experimental desktop 3D printing using dual extrusion and water-soluble polyvinyl alcohol. Rapid Prototyp. J. 21(5), 528–534 (2015)

    Article  Google Scholar 

  9. Etienne, J., et al.: Curvislicer: slightly curved slicing for 3-axis printers. ACM Trans. Graph. (TOG) 38(4), 1–11 (2019)

    Article  Google Scholar 

  10. Fang, G., Zhang, T., Zhong, S., Chen, X., Zhong, Z., Wang, C.C.: Reinforced FDM: multi-axis filament alignment with controlled anisotropic strength. ACM Trans. Graph. (TOG) 39(6), 1–15 (2020)

    Article  Google Scholar 

  11. Li, Y., He, D., Wang, X., Tang, K.: Geodesic distance field-based curved layer volume decomposition for multi-axis support-free printing. arXiv preprint arXiv:2003.05938 (2020)

  12. Liu, M., Yang, W.: Optimizing the design process of 3D printing services for personal customization. In: Marcus, A., Rosenzweig, E., Soares, M.M. (eds.) HCII 2023. LNCS, vol. 14031, pp. 497–513. Springer, Cham (2023). https://doi.org/10.1007/978-3-031-35696-4_36

    Chapter  Google Scholar 

  13. Pandey, P.M., Reddy, N.V., Dhande, S.G.: Slicing procedures in layered manufacturing: a review. Rapid Prototyp. J. 9(5), 274–288 (2003). https://doi.org/10.1108/13552540310502185

    Article  Google Scholar 

  14. Qian, J.L., Zhang, Y.T., Zhao, H.K.: Fast sweeping methods for eikonal equations on triangular meshes. SIAM J. Numer. Anal. 45(1), 83–107 (2007). https://doi.org/10.1137/050627083

    Article  MathSciNet  Google Scholar 

  15. Qin, Y., Chi, X., Sheng, B., Lau, R.W.: Guiderender: large-scale scene navigation based on multi-modal view frustum movement prediction. Vis. Comput. 1–11 (2023)

    Google Scholar 

  16. Shan, Y., Gan, D., Mao, H.: Curved layer slicing based on isothermal surface. Procedia Manufact. 53, 484–491 (2021)

    Article  Google Scholar 

  17. Szydlo, T., Sendorek, J., Windak, M., Brzoza-Woch, R.: Dataset for anomalies detection in 3D printing. In: Paszynski, M., Kranzlmüller, D., Krzhizhanovskaya, V.V., Dongarra, J.J., Sloot, P.M.A. (eds.) ICCS 2021. LNCS, vol. 12745, pp. 647–653. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-77970-2_50

    Chapter  Google Scholar 

  18. Wang, M.Q., Zhang, H.G., Hu, Q.X., Liu, D., Herfried, L.: Research and implementation of a non-supporting 3D printing method based on 5-axis dynamic slice algorithm. Robot. Comput.-Integr. Manuf. 57, 496–505 (2019). https://doi.org/10.1016/j.rcim.2019.01.007

    Article  Google Scholar 

  19. Xu, K., Li, Y.G., Chen, L.F., Tang, K.: Curved layer based process planning for multi-axis volume printing of freeform parts. Comput.-Aided Des. 114, 51–63 (2019). https://doi.org/10.1016/j.cad.2019.05.007

    Article  Google Scholar 

  20. Zhang, T., et al.: S3-slicer: a general slicing framework for multi-axis 3D printing. ACM Trans. Graph. (TOG) 41(6), 1–15 (2022)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shuqian Fan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Zeng, Y., Chen, Z., Zhang, W., Wang, J., Fan, S. (2024). A Novel Approach to Curved Layer Slicing and Path Planning for Multi-degree-of-Freedom 3D Printing. In: Sheng, B., Bi, L., Kim, J., Magnenat-Thalmann, N., Thalmann, D. (eds) Advances in Computer Graphics. CGI 2023. Lecture Notes in Computer Science, vol 14497. Springer, Cham. https://doi.org/10.1007/978-3-031-50075-6_24

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-50075-6_24

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-50074-9

  • Online ISBN: 978-3-031-50075-6

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics