Abstract
This paper presents the results of a study conducted to investigate the reasons why advanced, intelligent manufacturing approaches, such as service-orientation, multi-agent systems, artificial intelligence, and digital twins, are not widely used in the field of special manufacturing machinery. The study was carried out among special machinery engineering companies, with a focus on improving availability and overall equipment effectiveness. The observations made during the study revealed several challenges and obstacles that hinder the adoption of these technologies. Based on the observations made during the study, the paper proposes a set of requirements that can facilitate the adoption of intelligent manufacturing approaches to improve the overall equipment efficiency of special manufacturing machinery in a practical manner.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Notes
- 1.
An empty run of manufacturing machines is used to finalize production without creating production waste for products already started and located on the machine but not to start the manufacturing of new ones.
References
Trentesaux, D., Borangiu, T., Thomas, A.: Emerging ICT concepts for smart, safe and sustainable industrial systems. Comput. Ind.. Ind. 81, 1–10 (2016)
Tao, F., Qi, Q.: New IT driven service-oriented smart manufacturing: framework and characteristics. IEEE Trans. Syst. Man Cybern, Syst. 49, 81–91 (2019)
Chaudhari, R., Shah, V., Khanna, S., Abhishek, K., Vora, J.: A review on key technologies of industry 4.0 in manufacturing sectors. In: Parwani, A.K., Ramkumar, P.L., Abhishek, K., Yadav, S.K. (eds.) Recent Advances in Mechanical Infrastructure. LNITI, pp. 417–426. Springer, Singapore (2022). https://doi.org/10.1007/978-981-16-7660-4_37
Cardin, O.: Classification of cyber-physical production systems applications: proposition of an analysis framework. Comput. Ind.. Ind. 104, 11–21 (2019)
Karnouskos, S., Ribeiro, L., Leitão, P., Luder, A., Vogel-Heuser, B.: Key directions for industrial agent based cyber-physical production systems. In: 2019 IEEE International Conference on Industrial Cyber Physical Systems (ICPS), pp. 17–22. IEEE (2019)
Jiang, Z.-Z., Feng, G., Yi, Z., Guo, X.: Service-oriented manufacturing: a literature review and future research directions. Front. Eng. Manag. 9, 71–88 (2022)
Bao, G., Ma, L., Yi, X.: Recent advances on cooperative control of heterogeneous multi-agent systems subject to constraints: a survey. Syst. Sci. Control Eng. 10, 539–551 (2022)
Răileanu, S., Borangiu, T.: A review of multi-agent systems used in industrial applications. In: Borangiu, T., Trentesaux, D., Leitão, P. (eds.) Service Oriented, Holonic and Multi-Agent Manufacturing Systems for Industry of the Future, pp. 3–22. Springer International Publishing, Cham (2023). https://doi.org/10.1007/978-3-031-24291-5_1
Nti, I.K., Adekoya, A.F., Weyori, B.A., Nyarko-Boateng, O.: Applications of artificial intelligence in engineering and manufacturing: a systematic review. J. Intell. Manuf.Intell. Manuf. 33, 1581–1601 (2022)
Lee, J., Singh, J., Azamfar, M.: Industrial Artificial Intelligence (2019). arXiv:1908.02150
Ashtari Talkhestani, B., et al.: An architecture of an intelligent digital twin in a cyber-physical production system. at - Automatisierungstechnik 67, 762–782 (2019)
Jacoby, M., Usländer, T.: Digital twin and internet of things - current standards landscape. Appl. Sci. 10, 6519 (2020)
Piardi, L., Leitão, P., Costa, P., De Oliveira, A.S.: Fault-tolerance in cyber-physical systems using holonic multi-agent systems. In: Borangiu, T., Trentesaux, D., Leitão, P., Cardin, O., Joblot, L. (eds.) Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future, pp. 51–63. Springer, Cham (2022). https://doi.org/10.1007/978-3-030-99108-1_4
Matei, A., Pirvu, B.C., Petruşe, R.E., Candea, C., Zamfirescu, B.C.: Designing a multi-agent control system for a reconfigurable manufacturing system. In: Borangiu, T., Trentesaux, D., Leitão, P. (eds.) Service Oriented, Holonic and Multi-Agent Manufacturing Systems for Industry of the Future, SOHOMA 2022, vol. 1083, pp. 434–445. Springer, Cham (2023). https://doi.org/10.1007/978-3-031-24291-5_34
Legat, C., Vogel-Heuser, B.: A configurable partial-order planning approach for field level operation strategies of PLC-based industry 4.0 automated manufacturing systems. Eng. Appl. Artif. Intell. 66, 128–144 (2017)
Napoleone, A., Negri, E., Macchi, M., Pozzetti, A.: How the technologies underlying cyber-physical systems support the reconfigurability capability in manufacturing: a literature review. Int. J. Prod. Res. 61, 3122–3144 (2023)
Aivaliotis, P., Georgoulias, K., Chryssolouris, G.: The use of digital twin for predictive maintenance in manufacturing. Int. J. Comput. Integr. Manuf.Comput. Integr. Manuf. 32, 1067–1080 (2019)
Iqbal, R., Maniak, T., Doctor, F., Karyotis, C.: Fault detection and isolation in industrial processes using deep learning approaches. IEEE Trans. Ind. Inf. 15, 3077–3084 (2019)
Mattioli, J., Perico, P., Robic, P.-O.: Improve total production maintenance with artificial intelligence. In: 2020 Third International Conference on Artificial Intelligence for Industries (AI4I), pp. 56–59. IEEE (2020)
Pomorski, T.: Managing overall equipment effectiveness [OEE] to optimize factory performance. In: 1997 IEEE International Symposium on Semiconductor Manufacturing Conference, pp. A33–A36. IEEE (1997)
Chaurey, S., Kalpande, S.D., Gupta, R.C., Toke, L.K.: A review on the identification of total productive maintenance critical success factors for effective implementation in the manufacturing sector. JQME 29, 114–135 (2023)
Buettner, R., Breitenbach, J., Wannenwetsch, K., Ostermann, I., Priel, R.: A systematic literature review of virtual and augmented reality applications for maintenance in manufacturing. In: 2022 IEEE 46th Annual Computers, Software, and Applications Conference (COMPSAC), pp. 545–552. IEEE (2022)
Swanson, L.: Linking maintenance strategies to performance. Int. J. Prod. Econ. 70, 237–244 (2001)
Wan, J., et al.: A manufacturing big data solution for active preventive maintenance. IEEE Trans. Ind. Inf. 13, 2039–2047 (2017)
Basri, E.I., Abdul Razak, I.H., Ab-Samat, H., Kamaruddin, S.: Preventive maintenance (PM) planning: a review. JQME. 23, 114–143 (2017)
Zonta, T., Da Costa, C.A., Da Rosa Righi, R., De Lima, M.J., Da Trindade, E.S., Li, G.P.: Predictive maintenance in the Industry 4.0: a systematic literature review. Comput. Ind. Eng. 150, 106889 (2020)
Hubauer, T.M., Legat, C., Seitz, C.: Empowering adaptive manufacturing with interactive diagnostics: a multi-agent approach. In: Demazeau, Y., Pěchoucěk, M., Corchado, J.M., Pérez, J.B. (eds.) Advances on Practical Applications of Agents and Multiagent Systems, pp. 47–56. Springer, Berlin (2011). https://doi.org/10.1007/978-3-642-19875-5_6
Hossayni, H., Khan, I., Aazam, M., Taleghani-Isfahani, A., Crespi, N.: SemKoRe: improving machine maintenance in industrial IoT with semantic knowledge graphs. Appl. Sci. 10, 6325 (2020)
Simonson, R.J., Keebler, J.R., Blickensderfer, E.L., Besuijen, R.: Impact of alarm management and automation on abnormal operations: a human-in-the-loop simulation study. Appl. Ergon. 100, 103670 (2022)
Tamascelli, N., Paltrinieri, N., Cozzani, V.: Predicting chattering alarms: a machine Learning approach. Comput. Chem. Eng.. Chem. Eng. 143, 107122 (2020)
Wilch, J., et al.: A distributed framework for knowledge-driven root-cause analysis on evolving alarm data – an industrial case study. IEEE Robot. Autom. Lett., 1–8 (2023)
Kottre, A., Schöler, T., Legat, C.: Applying engineering knowledge in alarm flood reduction to reduce machine downtime. IFAC-PapersOnLine. 55, 54–59 (2022)
Coleman, C., Damodaran, S., Deuel, E.: Predictive maintenance and the smart factory. Deloitte (2017)
Vogel-Heuser, B., Fay, A., Schaefer, I., Tichy, M.: Evolution of software in automated production systems: challenges and research directions. J. Syst. Softw.Softw. 110, 54–84 (2015)
Sony, M., Naik, S.: Industry 4.0 integration with socio-technical systems theory: a systematic review and proposed theoretical model. Technol. Soc. 61, 101248 (2020)
Davies, R., Coole, T., Smith, A.: Review of socio-technical considerations to ensure successful implementation of industry 4.0. Procedia Manuf. 11, 1288–1295 (2017)
ANSI/ISA-18.2 - Management of Alarm Systems for the Process Industries (2016)
Dunn, D.G., Sands, N.P.: ISA-SP18 - alarm systems management and design guide. In: ISA EXPO (2005)
Fischer, J., Vogel-Heuser, B., Huber, C., Felger, M., Bengel, M.: Reuse assessment of IEC 61131–3 control software modules using metrics – an industrial case study. In: 2021 IEEE 19th International Conference on Industrial Informatics, pp. 1–8. IEEE (2021)
Askhøj, C., Christensen, C.K.F., Mortensen, N.H.: Cross domain modularization tool: mechanics, electronics, and software. Concurr. Eng.. Eng. 29, 221–235 (2021)
Sharma, S., Fadhlillah, H.S., Gutiérrez Fernández, A.M., Rabiser, R., Zoitl, A.: Modularization technique to support software variability in cyber-physical production systems. In: Proceedings of the 17th International Working Conference on Variability Modelling of Software-Intensive Systems, pp. 71–76. ACM (2023)
Homay, A., Wollschlaeger, M., De Sousa, M., Zoitl, A.: Impact of modularization and coupling on the complexity of industrial control and automation systems. In: 2022 IEEE 27th International Conference on Emerging Technologies and Factory Automation (ETFA), pp. 1–7. IEEE (2022)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Legat, C., Schöler, T., Kottre, A. (2024). Challenges and Requirements for Improving Overall Equipment Effectiveness with Intelligent Manufacturing Technology in Special Machinery Engineering. In: Borangiu, T., Trentesaux, D., Leitão, P., Berrah, L., Jimenez, JF. (eds) Service Oriented, Holonic and Multi-Agent Manufacturing Systems for Industry of the Future. SOHOMA 2023. Studies in Computational Intelligence, vol 1136. Springer, Cham. https://doi.org/10.1007/978-3-031-53445-4_27
Download citation
DOI: https://doi.org/10.1007/978-3-031-53445-4_27
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-53444-7
Online ISBN: 978-3-031-53445-4
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)