Skip to main content

Multivariate Statistical Process Control Based on Principal Component Analysis: Implementation of Framework in R

  • Conference paper
  • First Online:
Computational Science and Its Applications – ICCSA 2018 (ICCSA 2018)

Abstract

The interest in multivariate statistical process control (MSPC) has increased as the industrial processes have become more complex.

This paper presents an industrial process involving a plastic part in which, due to the number of correlated variables, the inversion of the covariance matrix becomes impossible, and the classical MSPC cannot be used to identify physical aspects that explain the causes of variation or to increase the knowledge about the process behaviour.

In order to solve this problem, a Multivariate Statistical Process Control based on Principal Component Analysis (MSPC-PCA) approach was used and an R code was developed to implement it according some commercial software used for this purpose, namely the ProMV (c) 2016 from ProSensus, Inc. (www.prosensus.ca).

Based on used dataset, it was possible to illustrate the principles of MSPC-PCA.

This work intends to illustrate the implementation of MSPC-PCA in R step by step, to help the user community of R to be able to perform it.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Alcala, C.F., Qin, S.: Joe: Analysis and generalization of fault diagnosis methods for process monitoring. J. Process Control 21, 322–330 (2011)

    Article  Google Scholar 

  2. Aptula, A.O., Jeliazkovab, N.G., Schultzc, T.W., Cronina, M.T.D.: The better predictive model: high q2 for the training set or low root mean square error of prediction for the test set? QSAR Comb. Sci. 24(3), 385–396 (2005)

    Article  Google Scholar 

  3. Bharati, M.H., MacGregor, J.F.: Multivariate image analysis for real-time process monitoring and control. Ind. Eng. Chem. Res. 37, 4715–4724 (1998)

    Article  Google Scholar 

  4. Hubert, M., Rousseeuw, P.J., Branden, K.V.: ROBPCA: a new approach to robust. Am. Stat. Assoc. Am. Soc. Qual. 47, 1 (2005)

    Google Scholar 

  5. Husson, F., Josse, J., Le, S., Mazet, J.: Multivariate Exploratory Data Analysis and Data Mining. CRAN, November 2016

    Google Scholar 

  6. Jackson, J.E.: Principal components and factor analysis: Part I - principal components. J. Qual. Technol. 14(11), 201–213 (1980)

    Article  Google Scholar 

  7. Jackson, J.E.: A Users Guide to Principal Components. Wiley, New York (1991)

    Book  Google Scholar 

  8. Jolliffe, I.T.: Principal Component Analysis. Springer, New York (1986)

    Book  Google Scholar 

  9. Van den Kerkhof, P., Vanlaer, J., Gins, G., Van Impe, J.F.M.: Analysis of smearing-out in contribution plot based fault isolation for Statistical Process Control. Chem. Eng. Sci. 104, 285–293 (2013)

    Google Scholar 

  10. Kourti, T., MacGregor, J.F.: Process analysis, monitoring and diagnosis, using multivariate projection methods. Chemometr. Intell. Lab. Syst. 28(1), 3–21 (1995)

    Article  Google Scholar 

  11. MacGregor, J.F.: Using on-line process data to improve quality: challenges for statisticians. Int. Stat. Rev. 65, 309–323 (1997)

    Article  Google Scholar 

  12. MacGregor, J., Jaeckle, C., Kiparissides, C., Koutoudi, M.: Process monitoring and and diagnosis by multi block pls methods. AIChE J. 40(5), 826838 (1994)

    Article  Google Scholar 

  13. MacGregor, J.F., Yu, H., Muoz, S.G., Flores-Cerrillo, J.: Data-based latent variable methods for process analysis, monitoring and control. Comput. Chem. Eng. 29, 1217–1223 (2005)

    Article  Google Scholar 

  14. Martin, E.B., Morris, A.J., Zhang, J.Z.: Multivariate statistical process control charts and the problem of interpretation: A short overview and some applications in industry. System Engineering for Automation (1996)

    Google Scholar 

  15. Montgomery, D.C.: Introduction to Statistical Quality Control. Wiley, New York (2009)

    MATH  Google Scholar 

  16. Murdoch, D., Chow, E.D., Celayeta, J.M.F.: Functions for drawing ellipses and ellipse-like confidence regions. CRAN, April 2013

    Google Scholar 

  17. Nomikos, P., MacGregor, J.F.: Multivariate SPC charts for monitoring batch processes. Technometrics 31(1), 41–59 (1995)

    Article  Google Scholar 

  18. Santos-Fernandez, E.: Multivariate Statistical Quality Control Using R, vol. 14. Springer, New York (2013)

    MATH  Google Scholar 

  19. Stacklies, W., Redestig, H., Wright, K.: A collection of PCA methods. CRAN, February 2017

    Google Scholar 

  20. Westerhuis, J.A., Gurden, S.P., Smilde, A.K.: Generalized contribution plots in multivariate statistical process monitoring. Chemometr. Intell. Lab. Syst. 51, 95–114 (2000)

    Article  Google Scholar 

  21. Wold, S.: Cross-validatory estimation of the number of components in factor and principal components models. Technometrics 20(4), 397–405 (1978)

    Article  Google Scholar 

Download references

Acknowledgments

This work has been supported by: European Structural and Investment Funds in the FEDER component, through the Operational Competitiveness and Internationalization Programme (COMPETE 2020) [Project n\(^o\) 002814; Funding Reference: POCI-01-0247-FEDER-002814], COMPETE: POCI-01-0145-FEDER-007043 and FCT - (Fundação para a Ciência e Tecnologia) within the Project Scope: UID/CEC/00319/2013.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ana Cristina Braga .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG, part of Springer Nature

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Braga, A.C. et al. (2018). Multivariate Statistical Process Control Based on Principal Component Analysis: Implementation of Framework in R. In: Gervasi, O., et al. Computational Science and Its Applications – ICCSA 2018. ICCSA 2018. Lecture Notes in Computer Science(), vol 10961. Springer, Cham. https://doi.org/10.1007/978-3-319-95165-2_26

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-95165-2_26

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-95164-5

  • Online ISBN: 978-3-319-95165-2

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics