Abstract
Chatter is a critical factor that impacts both the efficiency and quality of the milling, and the process damping can suppress its occurrence. Process damping is caused by the interference between the machined surface and the flank face of the tool, which is manifested as an effect on the damping term of the system. In this paper, a method of applying additional vibration for workpiece is proposed, and the influence of additional vibration on process damping and milling stability boundary is studied. The calculation and simulation show that the proposed chatter suppression method is reasonable, and applying appropriate additional vibration can make the milling stability boundary higher and improve the machining efficiency.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Altintas, Y., Budak, E.: Analytical prediction of stability lobes in milling. CIRP Ann.-Manuf. Technol. 44(1), 357–362 (1995)
Budak, E., Tunc, L.T.: A new method for identification and modeling of process damping in machining. J. Manuf. Sci. Eng.-Trans. ASME 131(5) (2009)
Altintas, Y., Eynian, M., Onozuka, H.: Identification of dynamic cutting force coefficients and chatter stability with process damping. CIRP Ann.-Manuf. Technol. 57, 371–374 (2008)
Mao, K.M., Zhu, M., Xiao, W.W., Li, B.: A method of using turning process excitation to determine dynamic cutting coefficients. Int. J. Mach. Tools Manuf. 87, 49–60 (2014)
Budak, E., Tunc, L.T.: Identification and modeling of process damping in turning and milling using a new approach. CIRP Ann.-Manuf. Technol. 59(1), 403–408 (2010)
Suzuki, N., Takahashi, W., Igeta, H., Nakanomiya, T.: Flank face texture design to suppress chatter vibration in cutting. CIRP Ann.-Manuf. Technol. 69(1), 93–96 (2020)
Yusoff, A.R., Turner, S., Taylor, C.M., Sims, N.D.: The role of tool geometry in process damped milling. Int. J. Mach. Tools Manuf. 50(9–12), 883–895 (2010)
Muhammad, B.B., Wan, M., Liu, Y., Yuan, H.: Active damping of milling vibration using operational amplifier circuit. Chin. J. Mech. Eng. 31(1) (2018)
Peng, Z.L., Zhang, D.Y., Zhang, X.Y.: Chatter stability and precision during high-speed ultrasonic vibration cutting of a thin-walled titanium cylinder. Chin. J. Aeronaut. 33(12), 3535–3549 (2020)
Ding, Y., Zhu, L.M., Zhang, X.J., Ding, H.: A full-discretization method for prediction of milling stability. Int. J. Mach. Tools Manuf. 50(5), 502–509 (2010)
Tang, X.W., Peng, F.Y., Yan, R., Zhu, Z.R., Li, Z.P., Xin, S.H.: Nonlinear process damping identification using finite amplitude stability and the influence analysis on five-axis milling stability. Int. J. Mech. Sci. 190(2021)
Acknowledgment
This work was partially supported by the Natural Science Foundation of China (92160301) and National Science and Technology Major Project of China under Grant No. J2019-VII-0001-0141 and the State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission System (GZ2022KF008).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Qu, H., Tang, X., Ma, T., Peng, F., Yan, R., Zhang, L. (2023). Research on the Milling Process Damping and Stability Considering Additional Vibration. In: Yang, H., et al. Intelligent Robotics and Applications. ICIRA 2023. Lecture Notes in Computer Science(), vol 14272. Springer, Singapore. https://doi.org/10.1007/978-981-99-6480-2_29
Download citation
DOI: https://doi.org/10.1007/978-981-99-6480-2_29
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-6479-6
Online ISBN: 978-981-99-6480-2
eBook Packages: Computer ScienceComputer Science (R0)