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Optimization of Metal Removal Rate, Surface Roughness, and Hardness Using the Taguchi Method in CNC Turning Machine

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Intelligent Data Engineering and Analytics (FICTA 2023)

Abstract

Due to the widespread use of automation in industrial operations and cutting machines, the manufacturing process requires high reliability modeling methods to predict output during operation. In this study, Taguchi method and regression analysis have been executed to investigate the influence of some machining parameters like cutting speed, feed rate, and depth of cut on the surface coarseness, material removal rate, and hardness in CNC machining of steel AISI 1025. Different experiments were carried out using L25 by (CNC) machining. Analysis of variance (ANOVA) was applied to evaluate the impact of machining parameters on coarseness material removal rate and hardness. The results of analysis indicate that the feed rate, cutting speed, and depth of cut were the dominant parameters affecting on surface roughness (Ra), hardness, and metal removal rate (MRR), respectively; in addition, the experimental values and predicted value are very close each others.

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Correspondence to Zahraa N. Abdul Hussain .

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Hussain, Z.N.A., Alsalhy, M.J. (2023). Optimization of Metal Removal Rate, Surface Roughness, and Hardness Using the Taguchi Method in CNC Turning Machine. In: Bhateja, V., Carroll, F., Tavares, J.M.R.S., Sengar, S.S., Peer, P. (eds) Intelligent Data Engineering and Analytics. FICTA 2023. Smart Innovation, Systems and Technologies, vol 371. Springer, Singapore. https://doi.org/10.1007/978-981-99-6706-3_35

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