Abstract
Due to the widespread use of automation in industrial operations and cutting machines, the manufacturing process requires high reliability modeling methods to predict output during operation. In this study, Taguchi method and regression analysis have been executed to investigate the influence of some machining parameters like cutting speed, feed rate, and depth of cut on the surface coarseness, material removal rate, and hardness in CNC machining of steel AISI 1025. Different experiments were carried out using L25 by (CNC) machining. Analysis of variance (ANOVA) was applied to evaluate the impact of machining parameters on coarseness material removal rate and hardness. The results of analysis indicate that the feed rate, cutting speed, and depth of cut were the dominant parameters affecting on surface roughness (Ra), hardness, and metal removal rate (MRR), respectively; in addition, the experimental values and predicted value are very close each others.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Erfani, T., Utyuzhnikov, S.V.: A method for even generation of the Pareto frontier in multi objective optimization. Eng. Optim. 43(5), 467–484 (2011)
Nalbant, M., Gokkaya, H., Sur, G.: Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Mater. Des. 28, 1379–1385 (2007)
Ensarioglu, C., Cemal, C.M., Demirayak, I.: Mathematical modeling of surface roughness F or evaluating the effects of cutting parameters and coating material. J. Mater. Proces. Technol. 209 (2009)
Mandal, N., Doloi, B., Mondal, B., Das, R.: Optimization of flank wear using Zirconia Toughened Alumina (ZTA) cutting tool: taguchi method and regression analysis. Measurement 44, 2149–2155 (2011)
Kumara, N.S., Shetty, A., Shetty, A., Ananth, K., Shetty, H.: Effect of spindle speed and feed rate on surface roughness of Carbon Steels in CNC turning. Procardia Eng. 38 (2012)
Guo, Y., Leonders, J., Duflou, J., Lauwers, B.: Optimization of energy consumption and surface quality in finish turning. Procedia CIRP 1 (2012)
Yi, Q.S., Sujan, D., Reddy, M.M.: Influence of cutting fluid conditions and cutting parameters on surface roughness and tool wear in turning process using Taguchi method. Measurement. 78, Sept 2015
Qehaja, N., Jakupi, K., Bunjaku, A., Bruci, M., Osmani, H.: Effect of machining parameters and machining time on surface roughness in dry turning process. Procedia Eng. 100 (2015)
Hameed, R., Maath, H.: Optimization of Sustainable Cutting Conditions in Turning Carbon Steel by CNC Machine. University of Dhi Qar University of Engineering Sciences (2017).
Abdulbaqi, A.S., Obaid, A.J., Hmeed Alazawi, S.A.: A smart system for health caregiver based on IoMT: Toward tele-health caregiving. Int. J. Online Biomed. Eng. 17(7), 70–87 (2021)
Agarwal, P., Idrees, S.M., Obaid, A.J.: Blockchain and IoT technology in transformation of education sector. Int. J. Online Biomed. Eng. (iJOE) 17(12), 4–18 (2021). https://doi.org/10.3991/ijoe.v17i12.25015
Gupta, A., Singh, H., Aggarwal, A.: Taguchi-fuzzy multi output optimization (MOO) in high speed CNC turning of AISI P-20 tool steel. Expert Syst. Appl. 38, 6822–6828 (2011)
Holman, J.P.: Experimental Methods for Engineers. Eighth Edition, McGraw-Hill Companies (2012)
ASTM International, Specification for Steel Bars, Carbon and Alloy, Hot-Wrought and Cold- Finished, General Requirements For, ASTM SA-29/SA-29M, (1998)
Koksoy, O., Muluk, Z.F.: Solution to the Taguchi’s problem with correlated responses, gazi university. J. Sci. 17(1), 59–70 (2004)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Hussain, Z.N.A., Alsalhy, M.J. (2023). Optimization of Metal Removal Rate, Surface Roughness, and Hardness Using the Taguchi Method in CNC Turning Machine. In: Bhateja, V., Carroll, F., Tavares, J.M.R.S., Sengar, S.S., Peer, P. (eds) Intelligent Data Engineering and Analytics. FICTA 2023. Smart Innovation, Systems and Technologies, vol 371. Springer, Singapore. https://doi.org/10.1007/978-981-99-6706-3_35
Download citation
DOI: https://doi.org/10.1007/978-981-99-6706-3_35
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-6705-6
Online ISBN: 978-981-99-6706-3
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)