Abstract
Knowledge-based systems are proving to be a powerful tool with great potential for developing intelligent design support environments to improve quality of products and reduce product development costs by eliminating or minimizing many of the trial-and-error iterations involved in product development. This article describes an approach towards the development of intelligent design support environments for mechanical transmission systems, along with implementation details of a distributed knowledge-based gearing design and manufacturing system that is deployed over the Internet. The system embodies the various tasks of the design process, with modules that address: performance evaluation, process optimization, manufacturability analysis, and provides reasoning and decision-making capabilities for reducing the time between gear tooth creation, detailed design and final production. This methodology is highly desirable in that it is able to simulate real working conditions, evaluate and optimize the design effectively, prevent designers from time-consuming iterations and reduce long and expensive test phases.
Similar content being viewed by others
References
Myint S, Tabucanon M (1998) The framework for an expert system to generate alternative products in concurrent engineering design. Comput Ind 37:125–134
Prasad B (1996) Integrated product and process organization, concurrent engineering fundamentals, vol I. Prentice Hall, Upper Saddle River
Pinfold M, Chapman C (1998) Linking knowledge based engineering techniques to the finite element analysis of structures. Advanced Technology Centre, Warwick Manufacturing Group, Coventry
Zhong J, Qu L (1993) Intelligent control of the gear-shaving process. J Eng Manufact 207:159–165
Schnakovszky C (1996) Forged bevel gears expert manufacturing system. In: Danube-Adria (ed) Collection of summaries. Association for Automation and Metrology DAAAM, Vienna, pp 533–537
Yang S, Yu K (1992) Application of expert system for a compound gear train design. Adv Design Automation ASME 2:67–70
Esche S, Fidan I, Chassapis C, Manoochehri S (1999) Knowledge-based part and process design for metal forging. SAE Trans J Mater Manufact 108(5):92–99
Lemanski A, Vertol V, The Boeing Co (1990) Gear design. Gear design, manufacturing and inspection manual. SAE Inc., Warrendale, paper no. 680381, pp 29–42
Chen Y, Wei C (1997) Computer-aided feature-based design for net shape manufacturing. Comput Integr Manufact Syst J 10(2):147–164
Aziz E, Chassapis C (2001) An intelligent system for spur gear design and analysis. In: Proceedings of ASME Design Engineering Technical Conferences, Pittsburgh, Pennsylvania
AGMA Standard 901-A92 (1992) A rational procedure for the preliminary design of minimum volume gears
Dong J, Parsaei H, Leep H (1996) Manufacturing process planning in a concurrent design and manufacturing environment. Comput Ind Eng 30(1):83–93
Dong J, Parsaei H (1993) Manufacturing feature extraction and recognition. Comput Ind Eng 25:325–328
Cunningham J, Dixon J (1988) Design with feature: the origin of feature. ASEM Int Comput Eng Conf Exhibit 1:237–243
Choi J, Choi H (1998) A study on the forging of external spur gears: upper-bound analysis and experiments. Int J Mach Tools Manufact 38:1193–1208
Moon Y, Van Tyne C, Gordon W (2000) An upper bound analysis of a process-induced side-surface defect in forgings, Part 1: the velocity fields and power terms. J Mater Process Technol 99:169–178
El-Domiaty A, Shabara M, Al-Ansary M (1998) Closed-die forging of gear-like elements. J Manufact Sci Eng 120:34–41
Chitkara N, Kim Y (1996) An analysis of external spline gear forming by an upper bound energy method. Int J Mech Sci 38(7):777–789
Chitkara N, Bhutta M (1996) Computer simulation to predict stresses, working pressures and deformation modes in incremental forging of spur gear forms. Int J Mech Sci 38:871–889
Lanka S, Srinivasan R, Grandhi R (1991) A design approach for intermediate die shapes in plan strain forgings. J Mater Shaping Technol 9:193–206
Aziz E, Chassapis C (2002) A knowledge-based approach to spur gear fabrication in precision forging process. In: Proceedings of ASME Design Automation Conference, Montreal
Aziz E, Chassapis C (2002) Development of an interactive web-based support system for gear design. In: Proceedings of ASME Design Automation Conference, Montreal
Aziz E, Chassapis C (2003) An intelligent design system for agile design and manufacturing of mechanical transmission systems. In: Proceedings of ASME Design Engineering Technical Conferences, the 9th International ASME Power Transmission and Gearing Conference, Chicago
Aziz E, Chassapis C (2004) Development of process optimization for an intelligent knowledge-based system for spur gear precision forging die design. In: Proceedings of ASME Design Engineering Technical Conference, Salt Lake City
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Aziz, ES.S., Chassapis, C. A decision-making framework model for design and manufacturing of mechanical transmission system development. Engineering with Computers 21, 164–176 (2005). https://doi.org/10.1007/s00366-005-0320-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00366-005-0320-z