Skip to main content

Advertisement

Log in

Performance prediction of circular saw machine using imperialist competitive algorithm and fuzzy clustering technique

  • Original Article
  • Published:
Neural Computing and Applications Aims and scope Submit manuscript

Abstract

The purpose of this study is the application of meta-heuristic algorithms and fuzzy logic in the optimization and clustering to predict the sawability of dimension stone. Survey and classification of dimension stones based on their physical and mechanical properties can be so impressive in the optimization of machine applications that are in this industry such as circular diamond saw block cutting machine. In this paper, physical and mechanical properties were obtained from laboratory testing on dimension stone block samples collected from 12 quarries located in Iran and their results were optimized and classified by one of the strongest meta-heuristic algorithms and fuzzy clustering technique. The clustering of dimension stone was determined by Lloyd’s algorithm (k-means clustering) based on imperialist competitive algorithm and fuzzy C-mean by MATLAB software. The hourly production rate of each studied dimension stones was considered as a criterion to evaluate the clustering efficacy. The results of this study showed that the Imperialist Competitive algorithm and fuzzy C-mean are very suitable for clustering with respect to the physical and mechanical properties of the dimension stone, and the results obtained showed the superiority of the ICA.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Buyuksagis IS, Goktan RM (2005) Investigation of marble machining performance using an instrumented block-cutter. J Mater Process Technol 169:258–262

    Article  Google Scholar 

  2. Ersoy A, Buyuksagis S, Atici U (2005) Wear characteristics of circular diamond saws in the cutting of different hard and abrasive rocks. Wear 258:1422–1436

    Article  Google Scholar 

  3. Delgado NS, Rodriguez R, Rio A, Sarria ID, Calleja L, Argandona VGR (2005) The influence of microhardness on the sawability of Pink Porrino granite (Spain). Int J Rock Mech Min Sci 42:161–166

    Article  Google Scholar 

  4. Kahraman S, Altun H, Tezekici BS, Fener M (2005) Sawability prediction of carbonate rocks from shear strength parameters using artificial neural networks. Int J Rock Mech Min Sci 43(1):157–164

    Article  Google Scholar 

  5. Fener M, Kahraman S, Ozder MO (2007) Performance prediction of circular diamond saws from mechanical rock properties in cutting carbonate rocks. Rock Mech Rock Eng 40(5):505–517

    Article  Google Scholar 

  6. Kahraman S, Ulker U, Delibalta S (2007) A quality classification of building stones from P-wave velocity and its application to stone cutting with gang saws. J South Afr Inst Min Metal 107:427–430

    Google Scholar 

  7. Özçelik Y (2007) The effect of marble textural characteristics on the sawing efficiency of diamond segmented frame saws. Ind Diam Rev 2:65–70

    Google Scholar 

  8. Tutmez B, Kahraman S, Gunaydin O (2007) Multifactorial fuzzy approach to the sawability classification of building stones. Constr Build Mater 21:1672–1679

    Article  Google Scholar 

  9. Buyuksagis IS (2007) Effect of cutting mode on the sawability of granites using segmented circular diamond sawblade. J Mater Process Technol 183:399–406

    Article  Google Scholar 

  10. Mikaeil R, Ataei M, Hoseinie SH (2008) Predicting the production rate of diamond wire saws in carbonate rocks cutting. Ind Diam Rev 3:28–34

    Google Scholar 

  11. Mikaiel R, Ataei M, Yousefi R (2011) Application of a fuzzy analytical hierarchy process to the prediction of vibration during rock sawing. Min Sci Technol (China) 21:611–619

    Article  Google Scholar 

  12. Mikaeil R, Yousefi R, Ataei M, Abbasian R (2011) Development of a new classification system for assessing of carbonate rock sawability. Arch Min Sci 56(1):57–68

    Google Scholar 

  13. Ataei M, Mikaiel R, Sereshki F, Ghaysari N (2011) Predicting the production rate of diamond wire saw using statistical analysis. Arab J Geosci 5:1289–1295

    Article  Google Scholar 

  14. Mikaiel R, Ataei M, Yousefi R (2011) Correlation of production rate of dimension stone with rock brittleness indexes. Arab J Geosci 6:115–121

    Article  Google Scholar 

  15. Mikaeil R, Yousefi R, Ataei M (2011) Sawability ranking of carbonate rock using fuzzy analytical hierarchy process and TOPSIS approaches. Sci Iran Trans B Mech Eng 18:1106–1115

    Google Scholar 

  16. Mikaeil R, Ataei M, Yousefi R (2011) Evaluating the power consumption in carbonate rock sawing process by using FDAHP and TOPSIS techniques, efficient decision support systems: practice and challenges—from current to future/Book 2, ISBN 978-953-307-441-2, p 478

  17. Mikaeil R, Ozcelik Y, Ataei M, Yousefi R (2011) Correlation of specific ampere draw with rock brittleness indexes in rock sawing process. Arch Min Sci 56(4):741–752

    Google Scholar 

  18. Ataei M, Mikaeil R, Hoseinie SH, Hosseini SM (2012) Fuzzy analytical hierarchy process approach for ranking the sawability of carbonate rock. Int J Rock Mech Min Sci 50:83–93

    Article  Google Scholar 

  19. Ghaysari N, Ataei M, Sereshki F, Mikaiel R (2012) Prediction of performance of diamond wire saw with respect to texture characterestic of rock. Arch Min Sci 57(4):887–900

    Google Scholar 

  20. Mikaeil R, Ozcelik Y, Ataei M, Yousefi R (2013) Ranking the sawability of dimension stone using Fuzzy Delphi and multi-criteria decision-making techniques. Int J Rock Mech Min Sci 58:118–126

    Google Scholar 

  21. Sadegheslam G, Mikaeil R, Rooki R, Ghadernejad S, Ataei M (2013) Predicting the production rate of diamond wire saws using multiple nonlinear regression analysis. Geosyst Eng 16(4):275–285

    Article  Google Scholar 

  22. Mikaeil R, Ataei M, Ghadernejad S, Sadegheslam G (2014) Predicting the relationship between system vibration with rock brittleness indexes in rock sawing process. Arch Min Sci 59–1:139–153

    Google Scholar 

  23. Mikaeil R, Abdollahi Kamran M, Sadegheslam G, Ataei M (2015) Ranking sawability of dimension stone using PROMETHEE method. J Min Environ 6(2):263–271

    Google Scholar 

  24. Das SK, Basudhar PK (2009) Utilization of self-organizing map and fuzzy clustering for site characterization using piezocone data. Comput Geotech 36(1):241–248

    Article  Google Scholar 

  25. Holland JH (1975) Adaptation in natural and artificial system: an introduction with application to biology, control and artificial intelligence. University of Michigan Press, Ann Arbor

    Google Scholar 

  26. Eberhart RC, Kennedy J (1995) A new optimizer using particle swarm theory. In: Proceedings of the sixth international symposium on micro machine and human science, vol 1, pp 39–43

  27. Yang XS (2010) A new metaheuristic bat-inspired algorithm. In González JR, Pelta DA, Cruz C, Terrazas G, Krasnogor N (eds) Nature inspired cooperative strategies for optimization (NICSO 2010). Springer, Berlin, Heidelberg, pp 65–74. doi:10.1007/978-3-642-12538-6_63

  28. Hammer PL, Rudeanu S (2012) Boolean methods in operations research and related areas, vol 7. Springer

  29. Atashpaz-Gargari E, Lucas C (2007) Imperialist competitive algorithm: an algorithm for optimization inspired by imperialistic competition. In: IEEE congress on evolutionary computation, 2007. CEC 2007, pp 4661–4667

  30. Xu S, Wang Y, Huang A (2014) Application of imperialist competitive algorithm on solving the traveling salesman problem. Algorithms 7(2):229–242

    Article  MathSciNet  Google Scholar 

  31. Shabani H, Vahidi B, Ebrahimpour M (2013) A robust PID controller based on imperialist competitive algorithm for load-frequency control of power systems. ISA Trans 52(1):88–95

    Article  Google Scholar 

  32. Mokhtari G, Ghanizadeh AJ, Ebrahimi E (2012) Application of imperialist competitive algorithm to solve constrained economic dispatch. Int J Electr Eng Inf 4(4):553–562

    Google Scholar 

  33. Kaveh A, Talatahari S (2010) Imperialist competitive algorithm for engineering design problems. Asian J Civil Eng 11(6):675–697

    MATH  Google Scholar 

  34. Rad MY, Haghshenas SS, Haghshenas SS (2014) Mechanostratigraphy of cretaceous rocks by fuzzy logic in East Arak, Iran. In: Proceedings of 4th international workshop on computer science and engineering, Dubai, (Summer 2014), pp 45–51

  35. Gargari A(2007)The development of optimization algorithm social and review of performance. Master thesis, Faculty of Electrical Engineering and by computer, Tehran University, Iran

  36. Bezdek JC, Ehrlich R, Full W (1984) FCM: the fuzzy c-means clustering algorithm. Comput Geosci 10(2):191–203

    Article  Google Scholar 

  37. Rad MY, Haghshenas SS, Kanafi PR, Haghshenas SS (2012) Analysis of protection of body slope in the rockfill reservoir dams on the basis of fuzzy logic. In IJCCI, pp 367–373

  38. Ghorbani M (2013) the economic geology of Iran: mineral deposits and natural resources. Springer, London

    Book  Google Scholar 

  39. Ersoy A, Waller MD (1995) Textural characterization of rocks. J Eng Geol 39(3–4):123–136

    Article  Google Scholar 

  40. Bieniawski ZT (1989) Engineering rock mass classifications. Wiley, New York

    Google Scholar 

  41. Brown ET (1981) Rock characterization, testing & monitoring: ISRM suggested methods. Published for the Commission on Testing Methods, International Society for Rock Mechanics by Pergamon Press

  42. Hoseinie SH, Ataei M, Osanloo M (2009) A new classification system for evaluating rock penetrability. Int J Rock Mech Min Sci 46:1329–1340

    Article  Google Scholar 

Download references

Acknowledgments

We would like to express our deepest thanks to Professor Mahdi Ghaem for his excellent advice. We are also grateful to anonymous reviewers for their advices and contributions to this paper.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sina Shaffiee Haghshenas.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mikaeil, R., Haghshenas, S.S., Haghshenas, S.S. et al. Performance prediction of circular saw machine using imperialist competitive algorithm and fuzzy clustering technique. Neural Comput & Applic 29, 283–292 (2018). https://doi.org/10.1007/s00521-016-2557-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00521-016-2557-4

Keywords

Navigation