Skip to main content

Advertisement

Log in

Prediction of industrial debutanizer column compositions using data-driven ANFIS- and ANN-based approaches

  • Original Article
  • Published:
Neural Computing and Applications Aims and scope Submit manuscript

Abstract

The work in this paper is based on an industrial debutanizer column in a petroleum refinery located in Malaysia, which produces LPG (liquefied petroleum gas) as the top stream and light naphtha as the bottom stream. The controlled outputs, which are the critical product quality to be measured, are the concentrations of the top and the bottom streams. It is required to maintain the product quality for profitability, and recent trends in soft-computing have seen a plethora of methods developed for this purpose. However, due to practical constraints experienced by the plant that limit extensive plant step tests, data available for the development of the soft sensor for this industrial debutanizer column is scarce. Hence, in this paper, a neuro-fuzzy technique (ANFIS) is investigated and compared against the widely used ANN model for the special case of limited training data samples of the industrial debutanizer column. It is observed that in comparison to ANN, ANFIS has better generalization performance and can work well with limited training data samples. From the results, it was observed that the prediction performance of the ANFIS model generally improved the RMSE by approximately 10 times in comparison to that of ANN.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

Explore related subjects

Discover the latest articles and news from researchers in related subjects, suggested using machine learning.

References

  1. Singh V, Gupta I, Gupta H (2007) ANN-based estimator for distillation using Levenberg–Marquardt approach. Eng Appl Artif Intell 20:249–259

    Article  Google Scholar 

  2. Ramli NM, Hussain MA, Jan BM, Abdullah B (2014) Composition prediction of a debutanizer column using equation based artificial neural network model. Neurocomputing 131:59–76

    Article  Google Scholar 

  3. Taqvi SA, Tufa LD, Muhadizir S (2016) Optimization and dynamics of distillation column using Aspen Plus®. Proced Eng 148:978–984

    Article  Google Scholar 

  4. Al-Dunainawi Y, Abbod MF (2016) Hybrid intelligent approach for predicting product composition of distillation column. Int J Adv Res Artif Intell 5:28–34

    Google Scholar 

  5. Riggs JB (1999) Chemical process control. Scotland, Ferret

    Google Scholar 

  6. Jalee EA, Aparna K (2016) Neuro-fuzzy soft sensor estimator for benzene toluene distillation column. Proced Technol 25:92–99

    Article  Google Scholar 

  7. Jang J-SR, Sun C-T, Mizutani E (1997) Neuro-fuzzy and soft computing-a computational approach to learning and machine intelligence [Book Review]. IEEE Trans Autom Control 42:1482–1484

    Article  Google Scholar 

  8. Gonzaga J, Meleiro LAC, Kiang C, Maciel Filho R (2009) ANN-based soft-sensor for real-time process monitoring and control of an industrial polymerization process. Comput Chem Eng 33:43–49

    Article  Google Scholar 

  9. Mejdell T, Skogestad S (1991) Estimation of distillation compositions from multiple temperature measurements using partial-least-squares regression. Ind Eng Chem Res 30:2543–2555

    Article  Google Scholar 

  10. Venkateswarlu C, Kumar BJ (2006) Composition estimation of multicomponent reactive batch distillation with optimal sensor configuration. Chem Eng Sci 61:5560–5574

    Article  Google Scholar 

  11. Araromi D, Sonibare J, Emuoyibofarhe J (2014) Fuzzy identification of reactive distillation for acetic acid recovery from waste water. J Environ Chem Eng 2:1394–1403

    Article  Google Scholar 

  12. Das MK, Kishor N (2009) Adaptive fuzzy model identification to predict the heat transfer coefficient in pool boiling of distilled water. Expert Syst Appl 36:1142–1154

    Article  Google Scholar 

  13. Hosoz M, Ertunc HM, Bulgurcu H (2011) An adaptive neuro-fuzzy inference system model for predicting the performance of a refrigeration system with a cooling tower. Expert Syst Appl 38:14148–14155

    Google Scholar 

  14. Yilmaz I, Kaynar O (2011) Multiple regression, ANN (RBF, MLP) and ANFIS models for prediction of swell potential of clayey soils. Expert Syst Appl 38:5958–5966

    Article  Google Scholar 

  15. Fortuna L, Graziani S, Xibilia MG (2005) Soft sensors for product quality monitoring in debutanizer distillation columns. Control Eng Pract 13:499–508

    Article  Google Scholar 

  16. Ge Z, Song Z (2010) A comparative study of just-in-time-learning based methods for online soft sensor modeling. Chemom Intell Lab Syst 104:306–317

    Article  Google Scholar 

  17. Ge Z, Huang B, Song Z (2014) Nonlinear semisupervised principal component regression for soft sensor modeling and its mixture form. J Chemom 28:793–804

    Article  Google Scholar 

  18. Pani AK, Amin KG, Mohanta HK (2016) Soft sensing of product quality in the debutanizer column with principal component analysis and feed-forward artificial neural network. Alex Eng J 55:1667–1674

    Article  Google Scholar 

  19. Taqvi SA, Tufa LD, Zabiri H, Mahadzir S, Maulud AS, Uddin F (2017) "Artificial neural network for anomalies detection in distillation column". In Asian simulation conference, pp. 302–311

  20. Foroozesh J, Khosravani A, Mohsenzadeh A, Mesbahi AH (2014) Application of artificial intelligence (AI) in kinetic modeling of methane gas hydrate formation. J Taiwan Inst Chem Eng 45:2258–2264

    Article  Google Scholar 

  21. Fatima SA, Zabiri H,. Taqvi SAA, Ramli N (2019) "System identification of industrial debutanizer column". In 2019 9th IEEE international conference on control system, computing and engineering (ICCSCE), pp. 178–183

  22. Mohd Amiruddin AAA, Zabiri H, Taqvi SAA, Tufa LD (2020) Neural network applications in fault diagnosis and detection: an overview of implementations in engineering-related systems. Neural Comput Appl 32(2):447–472

    Article  Google Scholar 

  23. Godarzi AA, Amiri RM, Talaei A, Jamasb T (2014) Predicting oil price movements: a dynamic artificial neural network approach. Energy Policy 68:371–382

    Article  Google Scholar 

  24. Taqvi SA, Tufa LD, Zabiri H, Maulud AS, Uddin F (2018) Fault detection in distillation column using NARX neural network. Neural Comput Appl 32:1–17

    Google Scholar 

  25. Jang J-S (1993) ANFIS: adaptive-network-based fuzzy inference system. IEEE Trans Syst Man Cybern 23:665–685

    Article  Google Scholar 

  26. Das A, Maiti J, Banerjee R (2010) Process control strategies for a steel making furnace using ANN with bayesian regularization and ANFIS. Expert Syst Appl 37:1075–1085

    Article  Google Scholar 

  27. Noori R, Hoshyaripour G, Ashrafi K, Araabi BN (2010) Uncertainty analysis of developed ANN and ANFIS models in prediction of carbon monoxide daily concentration. Atmos Environ 44:476–482

    Article  Google Scholar 

  28. Iphar M (2012) ANN and ANFIS performance prediction models for hydraulic impact hammers. Tunn Undergr Space Technol 27:23–29

    Article  Google Scholar 

  29. Suparta W, Alhasa KM (2016) Modeling of tropospheric delays using ANFIS. Springer, Berlin

    Book  Google Scholar 

  30. Buragohain M, Mahanta C (2008) A novel approach for ANFIS modelling based on full factorial design. Appl Soft Comput 8:609–625

    Article  Google Scholar 

  31. Ruiz L, Cuéllar M, Calvo-Flores M, Jiménez M (2016) An application of non-linear autoregressive neural networks to predict energy consumption in public buildings. Energies 9:684

    Article  Google Scholar 

  32. Chabaa S, Zeroual A, Antari J (2009) "ANFIS method for forecasting internet traffic time series". In 2009 Mediterrannean microwave symposium (mms), pp. 1-4

  33. Shahbaz M, Taqvi SA, Loy ACM, Inayat A, Uddin F, Bokhari A et al (2019) Artificial neural network approach for the steam gasification of palm oil waste using bottom ash and CaO. Renew Energy 132:243–254

    Article  Google Scholar 

  34. Hafeez A, Taqvi SAA, Fazal T, Javed F, Khan Z, Amjad US et al (2020) Optimization on cleaner intensification of ozone production using artificial neural network and response surface methodology: parametric and comparative study. J Clean Prod 252:119833

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to thank Universiti Teknologi PETRONAS for providing facilities to conduct this research work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Haslinda Zabiri.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fatima, S.A., Ramli, N., Taqvi, S.A.A. et al. Prediction of industrial debutanizer column compositions using data-driven ANFIS- and ANN-based approaches. Neural Comput & Applic 33, 8375–8387 (2021). https://doi.org/10.1007/s00521-020-05593-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00521-020-05593-0

Keywords