Abstract
Printed Circuit Boards (PCBs) are the building blocks for all electronic products. Fabrication of a PCB involves various mechanical and chemical processes. As obtaining accuracy in the mechanical and chemical processes is very difficult, various defects/faults are formed during PCBs fabrication. These fabrication defects lead to performance degradation of electronic products. In this review, we describe various defects present in PCBs under the Through hole and SMD categories. To understand the frequency of occurrence and reason for the occurrence of defects in both manual and machine, PCB fabrication data was collected and analysed from April 2017 to July 2020 as a part of industry collaboration.



Similar content being viewed by others
Data Availability
Data sharing not applicable to this article as no datasets were generated or analysed during the current study.
References
Nayak JP, Anitha K, Parameshachari B, Banu R, Rashmi P (2017) PCB fault detection using image processing. In: IOP Conference Series: Materials Science and Engineering, IOP Publishing, vol 225, p 012244
Taha EM, Emary E, Moustafa K (2014) Automatic optical inspection for PCB manufacturing: a survey. Int J Sci Eng Res 5(7):1095–1102
Li YT, Kuo P, Guo JI (2020) Automatic industry PCB board dip process defect detection with deep ensemble method. In: 2020 IEEE 29th International Symposium on Industrial Electronics (ISIE), IEEE, pp 453–459
Hao W, Xianmin Z, Yongcong K, Gaofei O, Hongwei X (2013) Solder joint inspection based on neural network combined with genetic algorithm. Optik 124(20):4110–4116
Anitha D, Rao M (2019) SMT component inspection in PCBA’s using image processing techniques. International Journal of Innovative Technology and Exploring Engineering (IJITEE) 8(12):541–547
Ce W, Raihan F (2017) PCB defect detection using opencv with image subtraction method. In: 2017 International Conference on Information Management and Technology (ICIMTech), IEEE, pp 204–209
(2005) Ipc-a-610-d, acceptance of electronic assemblies
Kumar S, Iwahori Y, Bhuyan MK (2017) PCB defect classification using logical combination of segmented copper and non-copper part. In: Proceedings of International Conference on Computer Vision and Image Processing, Springer, pp 523–532
Houdek C (2016) Inspection and testing methods for PCBs: An overview. Caltronics Design & Assembly, Inc.
Iano Y, Bonello DK, Neto UB (2020) Text recognition in PCBs: An object character recognition (OCR) algorithm. Int J Dev Res 10(07):38650–38656
13 types of PCB soldering defect and tips - 2021 newest. https://www.pcbonline.com/blog/types-of-pcb-soldering-defects.html
"Common PCB soldering problems to avoid," 2022. https://www.seeedstudio.com/blog/2021/06/18/13-common-pcb-soldering-problems-to-avoid/
Schubeck J, Koblah D, Botero UJ, Forte D. A comprehensive taxonomy of PCB defects. https://dforte.ece.ufl.edu/wp-content/uploads/sites/65/2022/02/A_Comprehensive_Taxonomy_of_PCB_Defects.pdf
Kudyba A, Siewiorek A, Sobczak N, Turalska P (2015) Effect of oxidation and mechanical damage of PCBs with OSP finish on their solderability with SAC305 alloy. Transactions of Foundry Research Institute LV:59–67. http://doi.org/10.7356/iod.2015.23
Optima Technology (2021) PCB assembly defects. https://www.optimatech.net/knowledge-center/PCB-Assembly-Defects.aspx
Acknowledgment
We thank Efftronics Systems Pvt. Ltd. for their constant support, figures and discussions in working on this project.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflicts of Interests and Competing Interests
The Authors declare that there is no conflict of interest, funding or competing interest.
Additional information
Responsible Editor: S. Sindia
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Sankar, V.U., Lakshmi, G. & Sankar, Y.S. A Review of Various Defects in PCB. J Electron Test 38, 481–491 (2022). https://doi.org/10.1007/s10836-022-06026-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10836-022-06026-7