Abstract
3D printing and 3D printing technology are increasingly popular in today’s world. However, there have not been many studies evaluating the quality of 3D printed products in real-life applications. This manuscript proposes a parameter for monitoring deterioration conditions of 3D printed plastic structures based on a multilayer perceptron network, using power spectral density (PSD) under a moving load. To create deterioration phenomena in the 3D printed plastic beam structures, simulations with cracks that change the stiffness of the structure are conducted. The features presented in this manuscript are constructed from the alteration forms of power spectral density used to detect the deterioration of a 3D printed plastic structure, accomplished by creating damage in beams and using a multilayer perceptron network in an input training dataset. Under these circumstances, the power spectral density is established by vibration signals obtained from acceleration sensors scattered along the 3D printed plastic beams. The results in this manuscript show that differences in the shapes of the PSD attributable to damage are more noticeable than those in the value of the basic beam frequency. This means that adjustments of shape in PSD will better allow the detection of damage in different 3D printed plastic beam structures. The determination of defects on 3D printed plastic beams by the power spectral density method has been used in research. However, the application of this deep learning model presents many new and positive effects.
Similar content being viewed by others
Abbreviations
- x :
-
The location of points of the model
- ωb :
-
The frequency damping of the model
- t :
-
Time
- f( t) :
-
The moving load
- µ :
-
The self-weight of beam per unit length
- υ:
-
The velocity of the mass
- E :
-
The elastic modulus
- I(x) :
-
The 2nd moment of the beam’s cross-section acreage
- EI(x) :
-
The flexural rigidity
- w( x,t) :
-
The displacement of the model in the z direction at position x at time t
- φ j ( x) :
-
The jth shape function
- q j :
-
The generalized coordinates
- µ j :
-
The generalized mass on the jth movable type
- F j(t):
-
The generalized load on the jth movable type
- h j ( t) :
-
The response function of the jth movable type
- ω dj :
-
The fundamental damper frequency of the jth movable type
- \(\omega_{\nu } = \frac{n\nu }{l}\) :
-
The speed frequency of the load
- f 0 :
-
The mean value elements of the force acting
- f( t) :
-
The random elements of force
- E[ .] :
-
The mathematical expectation
- S q ( ω) :
-
The spectral density of responses in jth generalized coordinates
- S F ( ω) :
-
The spectral density function of the generalized forces
- ΔSM :
-
The spectral moment area ratio
- p i :
-
The frequency value
- A i :
-
The amplitude corresponding to the collected frequency value
- z :
-
The standardized variable
- Φ(z) :
-
The cumulative distribution of the function (CDF)
References
Abbas, W., Bakr, O. K., Nassar, M. M., Abdeen, M. A. M., & Shabrawy, M. (2021). Analysis of tapered Timoshenko and Euler-Bernoulli beams on an elastic foundation with moving loads. Journal of Mathematics, 2021, 6616707.
Abdo, M. B., & Hori, M. (2002). A numerical study of structural damage detection using changes in the rotation of mode shapes. Journal of Structural Engineering, 251(2), 227–239.
Ahkami, M., Roesgen, T., Saar, M. O., & Kong, X. Z. (2019). High-resolution temporo-ensemble PIV to resolve pore-scale flow in 3D-printed fractured porous media. Transport in Porous Media, 129, 467–483.
Altan, A., Karasu, S., & Bekiros, S. (2019). Digital currency forecasting with chaotic meta-heuristic bio-inspired signal processing techniques. Chaos, Solitons & Fractals, 126, 325–336.
Bacha, A., Sabry, A. H., & Benhra, J. (2019). Fault diagnosis in the field of additive manufacturing (3D Printing) using Bayesian networks. International Journal of Online & Biomedical Engineering, 15(3), 110–123.
Barrios, J. M., & Romero, P. E. (2019). Decision tree methods for predicting surface roughness in fused deposition modeling parts. Materials, 12(16), 2574.
Bayissa, W. L., & Haritos, N. (2007a). Structural damage identification in plates using spectral strain energy analysis. Journal of Sound and Vibration, 307(1–2), 226–249.
Bayissa, W. L., & Haritos, N. (2007b). Damage identification in plate-like structures using bending moment response power spectral density. Structural Health Monitoring, 6(1), 5–24.
Bayraktar, Ö., Uzun, G., Çakiroğlu, R., & Guldas, A. (2017). Experimental study on the 3D-printed plastic parts and predicting the mechanical properties using artificial neural networks. Polymers for Advanced Technologies, 28(8), 1044–1051.
Beskhyroun, S., & Oshima, T. (2005). Structural damage identification algorithm base on changes in power spectral density. Jounal of Applied Mechanics, 8, 1–12.
Cerro, A., Romero, P. E., Yiğit, O., & Bustillo, A. (2021). Use of machine learning algorithms for surface roughness prediction of printed parts in polyvinyl butyral via fused deposition modeling. The International Journal of Advanced Manufacturing Technology, 115, 2465–2475.
Chen, T., & Lin, Y.-C. (2017). Feasibility evaluation and optimization of a smart manufacturing system based on 3D printing: A review. International Journal of Intelligent Systems, 32(4), 394–413.
Chowdhury, D., Sinha, A., & Das, D. (2023). XAI-3DP: Diagnosis and understanding faults of 3-D printer with explainable ensemble AI. IEEE Sensors Letters, 7(1), 1–4.
Dabbagh, S. R., Ozcan, O., & Tasoglu, S. (2022). Machine learning-enabled optimization of extrusion-based 3D printing. Methods, 206, 27–40.
Deneault, J. R., Chang, J., Myung, J., Hooper, D., Armstrong, A., Pitt, M., & Maruyama, B. (2021). Toward autonomous additive manufacturing: Bayesian optimization on a 3D printer. MRS Bulletin, 46, 566–575.
Deswal, S., Narang, R., & Chhabra, D. (2019). Modeling and parametric optimization of FDM 3D printing process using hybrid techniques for enhancing dimensional preciseness. International Journal on Interactive Design and Manufacturing (IJIDeM), 13, 1197–1214.
Doebling, S. W., Farrar, C. R., Prime, M. B., & Shevitz, D. W. (1996). Damage identification and health monitoring of structural and mechanical systems from changes in their vibration characteristics: A literature review. In Los Alamos National Laboratory report no. LA-13070-MS.
Esen, H., Esen, M., & Ozsolak, O. (2017). Modelling and experimental performance analysis of solar-assisted ground source heat pump system. Journal of Experimental & Theoretical Artificial Intelligence, 29(1), 1–17.
Esen, H., Inalli, M., Sengur, A., & Esen, M. (2008a). Predicting performance of a ground-source heat pump system using fuzzy weighted pre-processing-based ANFIS. Building and Environment, 43(12), 2178–2187.
Esen, H., Inalli, M., Sengur, A., & Esen, M. (2008b). Modelling a ground-coupled heat pump system using adaptive neuro-fuzzy inference systems. International Journal of Refrigeration, 31(1), 65–74.
Esen, H., Inalli, M., Sengur, A., & Esen, M. (2008c). Artificial neural networks and adaptive neuro-fuzzy assessments for ground-coupled heat pump system. Energy and Buildings, 40(6), 1074–1083.
Esen, H., Ozgen, F., Esen, M., & Sengur, A. (2009). Artificial neural network and wavelet neural network approaches for modelling of a solar air heater. Expert Systems with Applications, 36(8), 11240–11248.
Fan, T. (2020). Random forest based scheduling rules mining in 3D printing network. In 2020 International Conference on Computing and Data Science (CDS) (pp. 318–322).
Fang, Z., Wang, R., Wang, M., Zhong, S., Ding, L., & Chen, S. (2020). Effect of reconstruction algorithm on the identification of 3D printing polymers based on hyperspectral CT technology combined with artificial neural network. Materials, 13(8), 1963.
Feng, S. Z., Bordas, S. P. A., Han, X., Wang, G., & Li, Z. X. (2019). A gradient weighted extended finite element method (GW-XFEM) for fracture mechanics. Acta Mechanica, 230, 2385–2398.
Feng, S. Z., & Han, X. (2019). A novel multi-grid based reanalysis approach for effcient prediction of fatigue crack propagation. Computer Methods in Applied Mechanics and Engineering, 353, 107–122.
Frýba, L. (1999). Vibration of solids and structures under moving loads (3rd ed.). Thomas Telford Ltd.
Giang, N. T. (2021). Free vibration exploration of rotating FGM porosity beams under axial load considering the initial geometrical imperfection. Mathematical Problems in Engineering, 2021, 5519946.
Goh, G. D., Sing, S. L., & Yeong, W. Y. (2021). A review on machine learning in 3D printing: Applications, potential, and challenges. Artificial Intelligence Review, 54, 63–94.
Huang, J. H. R., Wu, C.-Y., Chan, H.-M., & Ciou, J.-Y. (2022). Printing parameters of Sugar/Pectin Jelly Candy and application by using a decision tree in a hot-extrusion 3D printing system. Sustainability, 14(18), 11618.
Izonin, I., Tkachenko, R., Gregus, M., Ryvak, L., Kulyk, V., & Chopyak, V. (2021). Hybrid classifier via PNN-based dimensionality reduction approach for biomedical engineering task. Procedia Computer Science, 191, 230–237.
Jiang, S. (2022). Sculpture 3D printing realization system based on multi-dimensional image mining. In 2022 4th International Conference on Smart Systems and Inventive Technology (ICSSIT) (pp. 1180–1184).
Jin, Z., Zhang, Z., & Gu, G. X. (2019). Autonomous in-situ correction of fused deposition modeling printers using computer vision and deep learning. Manufacturing Letters, 22, 11–15.
Kadam, V., Kumar, S., Bongale, A., Wazarkar, S., Kamat, P., & Patil, S. (2021). Enhancing surface fault detection using machine learning for 3D printed products. Applied System Innovation, 4(2), 34.
Karasu, S., Altan, A., Saraç, Z., & Hacıoğlu, R. (2017a). Estimation of wind speed by using regression learners with different filtering methods. In 1st International Conference on Energy SystemsEngineering, KBU, November 2–4.
Karasu, S., Altan, A., Sarac, Z., & Hacioglu, R. (2017b). Prediction of solar radiation based on machine learning methods. The Journal of Cognitive Systems, 2(1), 16–20.
Karasu, S., Altan, A., Saraç, Z., & Hacioğlu, R. (2017c). Estimation of fast varied wind speed based on narx neural network by using curve fitting. International Journal of Energy Applications and Technologies, 4(3), 137–146.
Karasu, S., Altan, A., Sarac, Z., & Hacioğlu, R. (2018). Prediction of Bitcoin prices with machine learning methods using time series data. In 26th Signal Processing and Communications Applications Conference (SIU), 2–5 May 2018.
Khadilkar, A., Wang, J., & Rai, R. (2019). Deep learning–based stress prediction for bottom-up SLA 3D printing process. The International Journal of Advanced Manufacturing Technology, 102, 2555–2569.
Khan, M. F., Alam, A., Siddiqui, M. A., Alam, M. S., Rafat, Y., Salik, N., & Al-Saidan, I. (2021). Real-time defect detection in 3D printing using machine learning. Materials Today: Proceedings, 42(2), 521–528.
Khatir, S., Wahab, M. A., Boutchicha, D., & Khatir, T. (2019). Structural health monitoring using modal strain energy damage indicator coupled with teaching-learning-based optimization algorithm and isogoemetric analysis. Journal of Sound and Vibration, 448, 230–246.
Kim, J., Yun, J., Kim, S. I., & Ryu, W. (2023). Maximising 3D printed supercapacitor capacitance through convolutional neural network guided Bayesian optimisation. Virtual and Physical Prototyping, 18(1), e2150231.
Kumar, R. P., Oshima, T., Mikami, S., Miyamori, Y., & Yamazaki, T. (2012). Damage identification in a lightly reinforced concrete beam based on changes in the power spectral density. Structure and Infrastructure Engineering, 8(8), 715–727.
Li, R., & Peng, Q. (2021). Deep learning-based optimal segmentation of 3D printed product for surface quality improvement and support structure reduction. Journal of Manufacturing Systems, 60, 252–264.
Liberatore, S., & Carman, G. P. (2004). Power spectral density analysis for damage identification and location. Journal of Sound and Vibration, 274(3–5), 761–776.
Lim, J. H. (2021). Investigation of novel 3D-printing methods for freeform construction, Doctoral thesis, Nanyang Technological University. Retrieved from https://hdl.handle.net/10356/152282
Liu, J., Zhu, W. D., Charalambides, P. G., Shao, Y. M., Xu, Y. F., & Fang, X. M. (2016). A dynamic model of a cantilever beam with a closed, embedded horizontal crack including local flexibilities at crack tips. Journal of Sound and Vibration, 382, 274–290.
Lee, E. T., & Eun, H. C. (2016). Structural damage detection by power spectral density estimation using output-only measurement. Shock and Vibration, 2016, 8761249.
Lu, Y., & Chen, X. (2020). Nonlinear parametric dynamics of bidirectional functionally graded beams. Shock and Vibration, 2020, 8840833.
Lutes, L. D., & Sarkan, S. (2003). Random vibrations: Analysis of structural and mechanical systems (1st ed.). University of California.
Mahato, V., Obeidi, M. A., Brabazon, D., & Cunningham, P. (2022). Detecting voids in 3D printing using melt pool time series data. Journal of Intelligent Manufacturing, 33, 845–852.
Mahmood, M. A., Visan, A. I., Ristoscu, C., & Mihailescu, I. N. (2021). Artificial neural network algorithms for 3D printing. Materials, 14(1), 163.
Mahouti, P., Güneş, F., Belen, M. A., & Çalışkan, A. (2019). A novel design of non-uniform reflectarrays with symbolic regression and its realization using 3-D printer. The Applied Computational Electromagnetics Society Journal (ACES), 280–285.
Meiabadi, M. S., Moradi, M., Karamimoghadam, M., Ardabili, S., Bodaghi, M., Shokri, M., & Mosavi, A. H. (2021). Modeling the producibility of 3D printing in polylactic acid using artificial neural networks and fused filament fabrication. Polymers, 13(19), 3219.
Mpofu, N. S., Mwasiagi, J. I., Nkiwane, L. C., & Njuguna, D. (2019). Use of regression to study the effect of fabric parameters on the adhesion of 3D printed PLA polymer onto woven fabrics. Fashion and Textiles, 6(1), 1–12.
Nguyen, S. D., Ngo, K. N., Tran, Q. T., & Choi, S. B. (2013). A new method for beamdamage-diagnosis using adaptive fuzzy neural structure and wavelet analysis. Mechanical Systems and Signal Processing, 39, 181–194.
Nguyen, T. Q. (2021). Power spectral density of defect beams under a moving load. Iranian Journal of Science and Technology, Transactions of Civil Engineering, 2021, 1–12. https://doi.org/10.1007/s40996-021-00762-0
Nguyen, T. Q., & Nguyen, H. B. (2021). Detecting and evaluating defects in beams by correlation coefficients. Shock and Vibration, 2021, 6536249.
Nguyen, T. D., Nguyen, T. Q., Nhat, T. N., Nguyen-Xuan, H., & Ngo, N. K. (2020a). A novel approach based on viscoelastic parameters for bridge health monitoring: A case study of Saigon bridge in Ho Chi Minh City—Vietnam. Mechanical Systems and Signal Processing, 141, 106728.
Nguyen, T. Q., Nguyen, T. D., Tran, L. Q., & Ngo, N. K. (2020b). A new insight to vibration characteristics of spans under random moving load: Case study of 38 bridges in Ho Chi Minh City, Vietnam. Shock and Vibration, 2020, 1547568.
Pant, M., Singari, R. M., Arora, P. K., Moona, G., & Kumar, H. (2020). Wear assessment of 3–D printed parts of PLA (polylactic acid) using Taguchi design and Artificial Neural Network (ANN) technique. Materials Research Express, 7(11), 115307.
Rytter, A. (1993). PhD Thesis: Vibration based inspection of civil engineering structures. University of Aalborg.
Sabbaghi, A., Huang, Q., & Dasgupta, T. (2015). Bayesian additive modeling for quality control of 3D printed products. In 2015 IEEE International Conference on Automation Science and Engineering (CASE) (pp. 906–911).
Sabbaghi, A., & Huang, Q. (2016). Predictive model building across different process conditions and shapes in 3D printing. In 2016 IEEE International Conference on Automation Science and Engineering (CASE) (pp. 774–779).
Sachdeva, I., Ramesh, S., Chadha, U., Punugoti, H., & Selvaraj, S. K. (2022). Computational AI models in VAT photopolymerization: A review, current trends, open issues, and future opportunities. Neural Computing and Applications, 34, 17207–17229.
Sahoo, P. R., & Barik, M. (2020). A numerical investigation on the dynamic response of stiffened plated structures under moving loads. Structures, 28, 1675–1686.
Shirmohammadi, M., Goushchi, S. J., & Keshtiban, P. M. (2021). Optimization of 3D printing process parameters to minimize surface roughness with hybrid artificial neural network model and particle swarm algorithm. Progress in Additive Manufacturing, 6, 199–215.
Thrun, M. C., & Lerch, F. (2016). Visualization and 3D printing of multivariate data of biomarkers. In WSCG '2016: Short communications proceedings: The 24th International Conference in Central Europe on Computer Graphics, Visualization and Computer Vision 2016 in co-operation with EUROGRAPHICS. University of West Bohemia May 30, pp. 7–16, June 3.
Thrun, M. C., & Ultsch, A. (2020). Uncovering high-dimensional structures of projections from dimensionality reduction methods. MethodsX, 7, 101093.
Tiachacht, S., Bouazzouni, A., Khatir, S., Abdel Wahab, M., Behtani, A., & Capozucca, R. (2018). Damage assessment in structures using combination of a modifed Cornwell indicator and genetic algorithm. Engineering Structures, 177, 421–430.
Tran-Ngoc, H., Khatir, S., De Roeck, G., Bui-Tien, T., & AbdelWahab, M. (2019). An efficient artificial neural network for damage detection in bridges and beam-like structures by improving training parameters using cuckoo search algorithm. Engineering Structures, 199, 109637.
Tran-Ngoc, H., Khatir, S., De Roeck, G., Bui-Tien, T., Nguyen-Ngoc, L., & Abdel Wahab, M. (2018). Model updating for Nam O Bridge using particle swarm optimization algorithm and genetic algorithm. Sensors, 18, 4131.
Wu, C-H., & Chen, T.-C. (2018). Quality control issues in 3D-printing manufacturing: A review. Rapid Prototyping Journal, 24(3), 607–614.
Wu, M., Phoha, V. V., Moon, Y. B., & Belman, A. K. (2016). Detecting malicious defects in 3D printing process using machine learning and image classification. In ASME International Mechanical Engineering Congress and Exposition (Vol. 50688).
Xie, Y., Li, S., Wu, C. T., Lyu, D., Wang, C., & Zeng, D. (2022). A generalized Bayesian regularization network approach on characterization of geometric defects in lattice structures for topology optimization in preliminary design of 3D printing. Computational Mechanics, 69, 1191–1212.
Yadav, D., Chhabra, D., Garg, R. K., Ahlawat, A., & Phogat, A. (2020). Optimization of FDM 3D printing process parameters for multi-material using artificial neural network. Materials Today: Proceedings, 21(3), 1583–1591.
Yan, Y. J., Cheng, L., Wu, Z. Y., & Yam, L. H. (2007). Development in vibration-based structural damage detection technique. Mechanical System and Signal Processing, 21(5), 2198–2211.
Yu, X., Yu, H., Zhang, W., DeLuca, L. T., & Shen, R. (2022). Effect of penetrative combustion on regression rate of 3D printed hybrid rocket fuel. Aerospace, 9(11), 696.
Zhang, S.-U. (2018). Degradation classification of 3D printing thermoplastics using fourier transform infrared spectroscopy and artificial neural networks. Applied Sciences, 8(8), 1224.
Acknowledgements
This work was funded by Vingroup and supported by Vingroup Innovation Foundation (VINIF) under Project code VINIF.2020.DA15. The authors confirm that the intellectual content of this publication is the result of our own efforts, and that all outside aid or funds have been acknowledged.
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
There are no conflicts of interest declared by the authors.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Nguyen, T.Q., Nguyen, N.N. & Van Tran, X. Power spectral density moment of having defective 3D printed plastic beams under moving load based on deep learning. J Intell Manuf 35, 1491–1515 (2024). https://doi.org/10.1007/s10845-023-02120-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10845-023-02120-5