Abstract
In the new era, robots play a significant role in assembly lines to assemble different products. In this paper, a combination of humans and robots is used in the mixed-model assembly lines (MMAL) to get better performance from the assembly line. The four-sided assembly line (4-AL) is also considered; that is, in addition to the usual work done on the left and right side, the assembly is also performed on the above and beneath side in some lines. The above-sided tasks are done only by the robot, and it is decided on the other three sides to be done by a robot or a human. The problem’s model has two objectives, minimize the number of mated-station and the cost of utilizing different agents. A small-scale numerical example is solved by the GAMS which indicates the feasibility of the model. An Augmented Multi-Objective particle swarm optimization (AMOPSO) is used to solve the model in large dimensional. AMOPSO has utilized two new methods, local learning strategy and adaptive uniform mutation for the development of the MOPSO algorithm. The Multi-Objective particle swarm optimization (MOPSO) and AMOPSO solutions are compared with each other, and the results show that AMOPSO improves on the responses and has no significant effect on the complexity of solving the problem.
Similar content being viewed by others
References
Fathi, M., Álvarez, M.J., Rodríguez, V.: A new heuristic-based bi-objective simulated annealing method for U-shaped assembly line balancing. Eur. J. Industrial Eng. 10(2), 145–169 (2016)
Salveson, M.E.: The assembly line balancing problem. J. Industrial Eng. 6(3), 18–25 (1955)
Boysen, N., Fliedner, M., Scholl, A.: A classification of assembly line balancing problems. Eur. J. Oper. Res. 183(2), 674–693 (2007)
Baybars, I.: A survey of exact algorithms for the simple assembly line balancing problem. Manag. Sci. 32(8), 909–932 (1986)
Becker, C., Scholl, A.: A survey on problems and methods in generalized assembly line balancing. Eur. J. Oper. Res. 168(3), 694–715 (2006)
Ramezanian, R., Ezzatpanah, A.: Modeling and solving multi-objective mixed-model assembly line balancing and worker assignment problem. Comput. Ind. Eng. 87, 74–80 (2015)
Rabbani, M., Kazemi, S.M., Manavizadeh, N.: Mixed model U-line balancing type-1 problem: a new approach. J. Manuf. Syst. 31(2), 131–138 (2012)
Rabbani, M., Heidari, R., Farrokhi-Asl, H.: A bi-objective mixed-model assembly line sequencing problem considering customer satisfaction and customer buying behaviour. Eng. Optim. 1–20 (2018)
Delorme, X., Dolgui, A., Kovalev, S., Kovalyov, M.Y.: Minimizing the number of workers in a paced mixed-model assembly line. Eur. J. Oper. Res. 272(1), 188–194 (2019)
Kim, D., Moon, D.H., Moon, I.: Balancing a mixed-model assembly line with unskilled temporary workers: algorithm and case study. Assem. Autom. 38(4), 511–523 (2018)
Tang, Q., Li, Z., Zhang, L.: An effective discrete artificial bee colony algorithm with idle time reduction techniques for two-sided assembly line balancing problem of type-II. Comput. Ind. Eng. 97, 146–156 (2016)
Kim, Y.K., Song, W.S., Kim, J.H.: A mathematical model and a genetic algorithm for two-sided assembly line balancing. Comput. Oper. Res. 36(3), 853–865 (2009)
Make, M.R.A., Rashid, M.F.F.A., Razali, M.M.: A review of two-sided assembly line balancing problem. Int. J. Adv. Manuf. Technol. 89(5–8), 1743–1763 (2017)
Lee, T.O., Kim, Y., Kim, Y.K.: Two-sided assembly line balancing to maximize work relatedness and slackness. Comput. Ind. Eng. 40(3), 273–292 (2001)
Simaria, A.S., Vilarinho, P.M.: 2-ANTBAL: an ant colony optimisation algorithm for balancing two-sided assembly lines. Comput. Ind. Eng. 56(2), 489–506 (2009)
Kim, Y.K., Kim, Y., Kim, Y.J.: Two-sided assembly line balancing: a genetic algorithm approach. Production Planning Control. 11(1), 44–53 (2000)
Ağpak, K., Yegül, M.F., Gökçen, H.: Two-sided U-type assembly line balancing problem. Int. J. Prod. Res. 50(18), 5035–5047 (2012)
Kucukkoc, I., Li, Z., Karaoglan, A.D., Zhang, D.Z.: Balancing of mixed-model two-sided assembly lines with underground workstations: a mathematical model and ant colony optimization algorithm. Int. J. Prod. Econ. 205, 228–243 (2018)
Bogner, K., Pferschy, U., Unterberger, R., Zeiner, H.: Optimised scheduling in human–robot collaboration–a use case in the assembly of printed circuit boards. Int. J. Prod. Res. 56(16), 5522–5540 (2018)
Chen, F., Sekiyama, K., Cannella, F., Fukuda, T.: Optimal subtask allocation for human and robot collaboration within hybrid assembly system. IEEE Trans. Autom. Sci. Eng. 11(4), 1065–1075 (2014)
Tsarouchi, P., Matthaiakis, A.S., Makris, S., Chryssolouris, G.: On a human-robot collaboration in an assembly cell. Int. J. Comput. Integr. Manuf. 30(6), 580–589 (2017)
Boudella, M. E. A., Sahin, E., & Dallery, Y. (2018). Kitting optimisation in just-in-time mixed-model assembly lines: assigning parts to pickers in a hybrid robot–operator kitting system. International Journal of Production Research, 1-20
Sun, K., Mou, S., Qiu, J., Wang, T., Gao, H.: Adaptive fuzzy control for nontriangular structural stochastic switched nonlinear systems with full state constraints. IEEE Trans. Fuzzy Syst. 27(8), 1587–1601 (2018)
Qiu, J., Sun, K., Wang, T., Gao, H.: Observer-based fuzzy adaptive event-triggered control for pure-feedback nonlinear systems with prescribed performance. IEEE Trans. Fuzzy Syst. 27(11), 2152–2162 (2019)
Xia, X., Liu, J., Hu, Z.: An improved particle swarm optimizer based on tabu detecting and local learning strategy in a shrunk search space. Appl. Soft Comput. 23, 76–90 (2014)
Xia, X., Xie, C., Wei, B., Hu, Z., Wang, B., Jin, C.: Particle swarm optimization using multi-level adaptation and purposeful detection operators. Inf. Sci. 385, 174–195 (2017)
Zhang, Y., Gong, D.W., Sun, X.Y., Guo, Y.N.: A PSO-based multi-objective multi-label feature selection method in classification. Sci. Rep. 7(1), 376 (2017)
Fathi, M., Álvarez, M.J., Rodríguez, V.: A new heuristic-based bi-objective simulated annealing method for U-shaped assembly line balancing. Eur. J Industrial Eng. 10(2), 145–169 (2016)
Coello, C.A.C., Pulido, G.T., Lechuga, M.S.: Handling multiple objectives with particle swarm optimization. IEEE Trans. Evol. Comput. 8(3), 256–279 (2004)
Tavana, M., Li, Z., Mobin, M., Komaki, M., Teymourian, E.: Multi-objective control chart design optimization using NSGA-III and MOPSO enhanced with DEA and TOPSIS. Expert Syst. Appl. 50, 17–39 (2016)
Li, Z., Janardhanan, M.N., Tang, Q., Nielsen, P.: Mathematical model and metaheuristics for simultaneous balancing and sequencing of a robotic mixed-model assembly line. Eng. Optim. 50(5), 877–893 (2018)
MSC Code
90B3090C0690C1190C59
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Rabbani, M., Behbahan, S.Z.B. & Farrokhi-Asl, H. The Collaboration of Human-Robot in Mixed-Model Four-Sided Assembly Line Balancing Problem. J Intell Robot Syst 100, 71–81 (2020). https://doi.org/10.1007/s10846-020-01177-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10846-020-01177-1