Skip to main content
SpringerLink
Log in

Reduction of wear induced surface zone effects during hard turning by means of new tool geometries

  • Production Process
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

Tool wear during hard turning influences the properties of the workpiece surface and subsurface layer significantly. Due to increasing flank face wear at the cutting edge, the contact conditions between tool and workpiece are changed. The mechanical and thermal load in the workpiece surface increases during the process. This favors the formation of white layers and of residual stress gradients in the subsurface zone of hardened workpieces whereby the components life time is reduced. The article presents novel modifications of the tool geometry, which leads to a considerable prolongation of the tool life time. This advanced tool design enables the production of constant material properties in the surface and subsurface zone during a broad time window.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. Brandt D (1995) Randzonenbeeinflussung beim Hartdrehen. Dissertation Universität Hannover

  2. Denkena B, Jung M, Müller C, Walden L (2003) Charakterisierung weißer Schichten nach mechanischer und thermischer Einwirkung durch Fertigungsverfahren. HTM 58:1–8

    Google Scholar 

  3. Denkena B, Meyer R, Jivishov V (2007) Methode zur Verringerung der Bauteilbeeinflussung bei der Hartzerspanung. Fachseminar Werkzeuge für die Zerspanung -Entwicklung, Prozesskette, Einsatz-. Garbsen, 14 Feb 2007

  4. Denkena B, Jivishov V, Meyer R (2007) An approach to reduce the influence of tool wear on workpiece properties during hard turning. In: Proceeding of the 6th international conference on industrial tools and material processing technologies ICIT & MPT, Bled, Slovenia, 11–14 Sept 2007

  5. Kaiser M (1992) Grundlagenuntersuchung zur Technologie der Feinbearbeitung einsatzgehärteter Verzahnungen mit definierter Schneide. Dissertation RWTH Aachen

  6. König W, Berktold A, Koch KF (1993) Turning versus Grinding––a comparison of surface integrity aspects and attainable accuracies. Ann CIRP 42(1):39–43

    Google Scholar 

  7. Momper FJ, Friederich KM (1987) Drehen von Hartwerkstoffen mit Mischkeramik- und Bornitrid-Werkzeugen. wt Werkstattechnik 77:471–474

    Google Scholar 

  8. Nakayama K, Arai M, Kanda T (1988) Machining characteristics of hard materials. Ann CIRP 37(1):88–92

    Google Scholar 

  9. Röttger K (2003) Walzen hartgedrehter Oberflächen. Dissertation RWTH Aachen

  10. Scholtes B (1990) Eigenspannungen in mechanisch randschichtverformten Werkstoffzuständen. State doctorate, Universität Karlsruhe

  11. Tönshoff HK, Arendt C, Ben Amor R (2000) Cutting hardened steel. Ann CIRP 49(2):547–566

    Article  Google Scholar 

  12. Tönshoff HK, Denkena B (2003) Spanen––Grundlagen, Springer, Berlin

  13. Warnecke G (1992) Werkstoffeinflüsse auf Spanbildung und Zerspanbarkeit von Stahl. In: Werkstoff, Gefüge und Zerspanung, DGM Fortbildungsseminar, IFW Universität Hannover, pp 1–27

  14. Wobker H-G, Spintig W, Brandt D (1995) Randzonenveränderungen bei der Zerspanung gehärteter Stahlwerkstoffe. Härterei Technische Mitteilungen HTM 50(5):276–281

    Google Scholar 

  15. Zenner H, Sigwart A (1994) Einfluß des Hartdrehens auf die Schwingfestigkeit eines AFP-Stahles. Stahl 4:52–53

    Google Scholar 

Download references

Acknowledgments

The authors like to thank the German Research Foundation (DFG) for funding this work within the project “Methods to reduce the influence on workpiece properties during hard machining”. We also express our gratitude to the CeramTec company, who supported the cutting tests.

Author information

Authors and Affiliations

  1. Institute of Production Engineering and Machine Tools, Leibniz Universität Hannover, An der Universität 2, Garbsen, Germany

    Berend Denkena, David Boehnke & Roland Meyer

Authors
  1. Berend Denkena
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. David Boehnke
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Roland Meyer
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Roland Meyer.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Denkena, B., Boehnke, D. & Meyer, R. Reduction of wear induced surface zone effects during hard turning by means of new tool geometries. Prod. Eng. Res. Devel. 2, 123–132 (2008). https://doi.org/10.1007/s11740-008-0089-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-008-0089-1

Keywords

Search

Navigation