Abstract
For the grinding of microstructured functional surfaces called riblets, a novel dressing strategy using diamond profile rollers was introduced for the generation of microprofiles on vitrified grinding wheels. The purpose of the present study is to grind special designed riblets (microgrooves with a width of 40 μm and depth of 20 μm) on the surfaces of compressor blades with the purpose of drag reduction in turbulent flow. It is currently not possible to achieve the desired microprofiles on grinding wheels by profile dressing directly, due to the limited producible minimal profile tip geometry on the dressing roller. The new profile dressing strategy using a profile shift kinematic allows generating microscopic roof profiles with an ideal sharp profile tip. Compared with dressing using form rollers, the new dressing method using profile rollers offers a much higher dressing efficiency and process stability at dressing microprofiles.
Similar content being viewed by others
References
Bläsi B, Boerner V, Gombert A, Heinzel A, Kübler V, Wittwer V (2000) Combined functional surface-relief structures for various applications. Int Colloquium Surf 10:222–229
Bruse M (1998) Zur Strömungsmechanik wandreibungsvermindernder Riblet-Oberflächen. Dr.-Ing. Dissertation. TU Berlin, Germany
Hage W (2005) Zur Widerstandsverminderung von dreidimensionalen Riblet-Strukturen und anderen Oberflächen. Dr.-Ing. Dissertation. TU Berlin, Germany
Klocke F, Feldhaus B, Mader S (2007) Development of an incremental rolling process for the production of defined riblet surface structures. Production Engineering Research and Development (Online) * Band 1 Heft 4:351–356
Siegel F, Ostendorf A, Stute U (2006) Laser-based surface modification—micro structures on macro areas. euspen. In: Sixth international conference of the European Society for Precision Engineering and Nanotechnology, pp 272–275
Wenda A (2002) Schleifen von Mikrostrukturen in sprödharten Werkstoffen. Dr.-Ing. Dissertation. Technical University, Braunschweig
Hesselbach J, Hoffmeister H-W, Hlavac M (2005) Micro-grinding—efficient technique for microstructuring of hardened steels. Prod Eng 12(1):1–4
Denkena B, Reichstein M, Wang B (2006) Manufacturing of micro-functional structures by grinding. Ann Ger Acad Soc Prod Eng 13(1):31–34 WGP
Seume R, Ostendorf A, Denkena B, Reithmeier E, Meyer R (2007) Exploratory experiments on machined riblets for 2-D compressor blades. AMSE, Seattle
Hessel D (2003) Punktcrushieren keramisch gebundener Diamantschleifscheiben. Dr.-Ing. Dissertation. Universität Hannover, Germany
Kaiser D (2008) Product information. Diamantwerkzeuge GmbH, Germany
Schmitt R (1968) Abrichten von Schleifscheiben mit diamantbestückten Rollen. Dr.- Ing. Dissertation. TU Braunschweig, Germany
Minke E (1999) Handbuch zur Abrichttechnik. Riegger Diamantwerkzeuge GmbH
Helletsberger H, Noichl H (2005) Abrichten von Schleifscheiben—Eine praxisnahe Betrachtung. Industrie Diamanten Rundschau * Band 39 Heft 4:302–306
Linke B (2007) Wirkmechanismen beim Abrichten keramisch gebundener Schleifscheiben. Dr.-Ing. Dissertation. RWTH Aachen, Germany
Acknowledgments
The investigations presented in this paper are kindly supported by the German Research Foundation (DFG) within the project “Riblets on compressor blades”.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Denkena, B., de Leon, L. & Wang, B. Grinding of microstructured functional surfaces: a novel strategy for dressing of microprofiles. Prod. Eng. Res. Devel. 3, 41–48 (2009). https://doi.org/10.1007/s11740-008-0134-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11740-008-0134-0