Abstract
This paper presents an analysis of a scanner-based laser cladding process and its integration into a hybrid machining center. After deducing a robust set of process parameters from experiments for scanner-based cladding which reliably yield defined geometries, we present an automation architecture to encapsulate the hardware that is specific to this process. We then describe a planning approach in CAM software to facilitate using the scanner-based cladding process within a planning framework for milling processes. After introducing a hybrid laser tool which enables new stabilizing process possibilities we conclude with an approach to combine all these findings into a seamless machine concept of which we present a prototype.
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Abbreviations
- v d :
-
Wire feed rate [mm/min]
- v :
-
Laser feed rate [mm/min]
- P l :
-
Laser power [W]
- v o :
-
Oscillation speed of the laser spot [mm/s]
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Acknowledgments
The authors would like to thank the German Research Foundation DFG for the support of the depicted research within the Cluster of Excellence “Integrative Production Technology for High-Wage Countries”.
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Brecher, C., Klocke, F., Breitbach, T. et al. A hybrid machining center for enabling new die manufacturing and repair concepts. Prod. Eng. Res. Devel. 5, 405–413 (2011). https://doi.org/10.1007/s11740-011-0323-0
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DOI: https://doi.org/10.1007/s11740-011-0323-0