Skip to main content
Log in

Effect of machining conditions on specific tangential forces

  • Machine Tool
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

This paper deals with different hypotheses regarding the resistance of deformable material that is subject to plastic strain. For analysing cutting processes, a new cutting layout with a single shear plane is proposed here to calculate the specific tangential forces. The specific tangential forces in the different shear zones were examined by experiment to verify one of the hypotheses in question. These analyses verified that the forces depend fundamentally on cutting parameters and cutting layouts. Hence, it is necessary to take account of a correlation between yield point and deformation temperature, when determining the mechanical properties of the cutting material during machining. It is suggested here to determine the mechanical properties from the conditions compensating the hardening and the softening of the cutting material.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Astakhov VP (1999) Metal cutting mechanics. CRC Press London, New York, p 296

    Google Scholar 

  2. Vereshchaka AS, Kushner VS (2009) Material cutting. Moscow, High school, p 536

    Google Scholar 

  3. Poletika MF (1969) Contact loading at cutting surfaces tool. Machinery, Moscow, p 150

    Google Scholar 

  4. Ernst H, Knowlton HB, Bolton JW et al (1938) Machining of metals. A series of education lectures, Detroit, p 177

    Google Scholar 

  5. Johnson GR, Cook WH (1983) A constitutive model and data for metals subjected to large strains, high strain and high temperatures. Proceedings 7th international symposium on ballistics, Hague, The Netherlands pp 541–547

  6. Vasin SA, Vereshchaka AS, Kushner VS (2001) Zerspanlehre: Thermomechanischer Ansatz zu dem Wechselwirkungssystem beim Zerspanen. Moskau, MGTU, 488 S

  7. Merchant ME (1945) Mechanics of the metal cutting process. J Appl Phys 16(6):318–324

    Article  Google Scholar 

  8. Time IA (1870) Widerstand dem Zerspanen von Metallen und Holz. St. Petersburg

  9. Oxley PLB (1989) Mechanics of machining, an analytical approach to assessing machinability. Ellis Horwood, Chichester, p 242

    Google Scholar 

  10. Childs TH, Maekawa K, Obikawa T, Yamane Y (2000) Metal machining theory and applications Arhold -London p 403

  11. Zorev NN (1966) Metal cutting mechanics. Pergamon Press GmbH, Frankfurt am Main, p 526

    Google Scholar 

  12. Finni I, Yolec I (1962) Application of chip strain for stress–strain diagram receive by testing data of metal cutting. ASME, Construction, No. 4, pp 39–46

  13. Shaw MC (1984) Metal cutting principles. Clarendon Press, Oxford

    Google Scholar 

  14. Rosenberg AM, Eremin AN (1956) Theorieelemente des Zerspanprozesses von Metallen. GNTIML, Moskau, 319 S

  15. De Chiffre L (1990) Metal cutting Mechanics and applications Dissertation Technical University of Denmark, 102 S

  16. Hill R (1998) Mathematical theory of plasticity. Oxford Classic Texts in the Physical Sciences, p 368

  17. Zorev NN, Granovskiy GI, Larin MN et al (1967) Development of cutting metal science Moscow, Machinery, p 415

  18. Heisel U, Storchak M, Eberhard P, Gaugele T (2011) Experimental studies for verification of thermal effects in cutting annals of the WGP. Prod Eng 5(5):507–515

    Article  Google Scholar 

  19. Großmann K, Jungnickel G, Mühl A et al (2012) Ermittlung des Aufteilungsverhältnisses der beim Spanen in Wärme umgesetzten Verlustleistung. ZWF, Nr. 4, S. 217–222

Download references

Acknowledgments

The presented results were gained in the project HE 1656/153-2 “Development of a Concept for Determining the Mechanical Properties of the Cutting Material in Machining”, funded by the German Research Foundation (DFG). The authors would like to thank the DFG for this support, which is highly appreciated.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Michael Storchak.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Heisel, U., Kushner, V. & Storchak, M. Effect of machining conditions on specific tangential forces. Prod. Eng. Res. Devel. 6, 621–629 (2012). https://doi.org/10.1007/s11740-012-0417-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-012-0417-3

Keywords

Navigation