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Modelling, simulation and experimental investigation of chip formation in internal traverse grinding

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Abstract

We present recent developments in modelling and simulation of internal traverse grinding, a high speed machining process which enables both a large material removal rate and high surface quality. We invoke a hybrid modelling framework, including a process scale model, simulations on a mesoscale capturing the proximity of a single cBN grain and an analysis framework to investigate the grinding wheel topography. Moreover, we perform experiments to verify our simulations. Focus in this context is the influence of the cutting speed variation on the grain specific heat generation.

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Acknowledgments

Financial support by the Deutsche Forschungsgemeinschaft (DFG) in the context of SPP 1480 (project IDs: ME 1745/7–2; BI 498/23-1) is gratefully acknowledged.

Conflict of interest

The authors declare that they have no conflict of interest.

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Authors and Affiliations

  1. Institute of Mechanics, TU Dortmund, Leonhard-Euler-Str. 5, 44227, Dortmund, Germany

    Raphael Holtermann & Andreas Menzel

  2. Institute of Machining Technology, TU Dortmund, Baroper Straße 301, 44227, Dortmund, Germany

    Sebastian Schumann & Dirk Biermann

  3. Division of Solid Mechanics, Lund University, P.O. Box 118, 22100, Lund, Sweden

    Andreas Menzel

Authors
  1. Raphael Holtermann
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  2. Sebastian Schumann
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  3. Andreas Menzel
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  4. Dirk Biermann
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Correspondence to Raphael Holtermann.

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Holtermann, R., Schumann, S., Menzel, A. et al. Modelling, simulation and experimental investigation of chip formation in internal traverse grinding. Prod. Eng. Res. Devel. 7, 251–263 (2013). https://doi.org/10.1007/s11740-013-0449-3

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  • DOI: https://doi.org/10.1007/s11740-013-0449-3

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