Skip to main content
Log in

Size effects in micro drilling of carbon fiber reinforced plastic composite

  • Production Process
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

The contribution presents investigations regarding the size effects on cutting forces in micro drilling of carbon fiber reinforced plastic composite. Generally, size effect is described as non-linear increase of specific cutting force with decreasing chip thickness. Specific cutting forces are determined by dividing cutting force components by chip area. In a mathematical model, specific cutting force is expressed as a function of the ratio of undeformed chip thickness to cutting edge radius. The coefficients of the model are determined by regression analysis using experimental results. Non-linear increase of specific cutting force is observed when the ratio decreases, especially when the ratio is less than unity.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Rahamathullah I, Shunmugam MS (2013) Analyses of forces and hole quality in micro-drilling of carbon fabric laminate composites. J Compos Mater 47:1129–1140

    Google Scholar 

  2. Klocke F, Gerschwiler K, Abouridouane M (2009) Size effects of micro drilling in steel. Prod Eng Res 3:69–72

    Article  Google Scholar 

  3. Liu D, Tang Y, Cong WL (2012) A review of mechanical drilling for composite laminates. Compos Struct 94:1265–1279

    Article  Google Scholar 

  4. Faraz A, Biermann D, Weinert K (2009) Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates. Int J Mach Tools Manuf 49:1185–1196

    Article  Google Scholar 

  5. Zheng L, Wang C, Yang L, Song Y, Fu L (2012) Characteristics of chip formation in the micro-drilling of multi-material sheets. Int J Mach Tools Manuf 52:40–49

    Article  Google Scholar 

  6. Aramcharoen A, Mativenga PT (2009) Size effect and tool geometry in micromilling of tool steel. Precis Eng 33:402–407

    Article  Google Scholar 

  7. Vollertsen F, Biermann D, Hansen HN, Jawahir IS, Kuzman K (2009) Size effects in manufacturing of metallic components. CIRP Ann Manuf Technol 58:566–587

    Article  Google Scholar 

  8. Bissacco G, Hansen HN, Slunsky J (2008) Modelling the cutting edge radius size effect for force prediction in micro milling. CIRP Ann Manuf Technol 57:113–116

    Article  Google Scholar 

  9. Malekian M, Park SS, Jun MBG (2009) Modeling of dynamic micro-milling cutting forces. Int J Mach Tools Manuf 49:586–598

    Article  Google Scholar 

  10. Gong Y, Ehmann KF, Lin C (2003) Analysis of dynamic characteristics of micro-drills. J Mater Process Technol 141:16–28

    Article  Google Scholar 

  11. Gong Y, Lin C, Ehmann KF (2005) Dynamics of initial penetration in drilling: Part 1—Mechanistic model for dynamic forces. J Manuf Sci Eng 127:280–288

    Article  Google Scholar 

  12. Kienzle O, Victor H (1957) Spezifische Schnittkrafte bei der Metallbearbeitung. Werkstofftechnik und Machinenbau 47(5):224–225

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Karali Patra.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Anand, R.S., Patra, K. & Steiner, M. Size effects in micro drilling of carbon fiber reinforced plastic composite. Prod. Eng. Res. Devel. 8, 301–307 (2014). https://doi.org/10.1007/s11740-014-0526-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-014-0526-2

Keywords

Navigation