Skip to main content
Log in

Taguchi methods and finite element methods in reliability based crashworthiness and risk analysis of motorcycle frame

  • Original Article
  • Published:
International Journal of System Assurance Engineering and Management Aims and scope Submit manuscript

Abstract

Safety measures in vehicles have been given prime importance by manufacturers and customers. In terms of sales, the market share of motorcycle is very high amongst different types of automobiles. Deaths due to accidents involving motorcycle is also high compared to other vehicles. Considering the impact of improving the crashworthiness of motorcycle frames on safety of the riders, this paper addresses crashworthiness of motorcycle frame under frontal impact force. Modeling and analysis of the motorcycle frame is performed using ANSYS LS-DYNA whereas optimization of simulation results was carried out using Taguchi methods. The diameter and thickness of front members of the frame and material of the frame are considered as random variables. The response variables studied are mass of the frame, deformation at the front end and frame reliability. The reliability of the frame is evaluated with respect to limit state of deformation. The outcome of this study is the designs of the frame which satisfy mass, deformation and reliability criteria. With the optimal combination of variable obtained from optimization study, risk analysis is carried out on the frame in order to understand the relation between deformation and cost of exceeding deformation in monetary terms.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Abbasi M, Kazemi R, Ghafari Nazari A (2011) Using a parametric method for investigating automotive crashworthiness. Int J Automot Eng 1(3):165–172

    Google Scholar 

  • Acar E, Solanki K (2009) System reliability based vehicle design for crashworthiness and effects of various uncertainty reduction measures. Str Multidisc Optim 39(3):311–325

    Article  Google Scholar 

  • Arya AS, Karanth A, Agarwal A (2005) Hazards, disasters and your community—a primer for parliamentarians, Government of India, Ministry of Home Affairs, National Disaster Management Division

  • Avalle M, Chiandussi G, Belingardi G (2002) Design optimization by response surface methodology: application to crashworthiness design of vehicle structures. Str Multidisc Optim 24:325–335

    Article  Google Scholar 

  • Bulik M, Liefvendahl M, Stocki R, Wauquiez C (2004) Stochastic simulation for crashworthiness. Adv Eng Softw 35:791–803

    Article  Google Scholar 

  • Davis JR (1994) Metals handbook. American Society of Metals, Ohio

    Google Scholar 

  • Dias JP, Pereira MS (2004) Optimization methods for crashworthiness design using multibody models. Comput Str 82:1371–1380

    Article  Google Scholar 

  • EEVC (1993) Report on motorcycle safety, European experimental vehicles committee

  • Gururaj G (2005) Injuries in India: a national perspective, NCMH Background papers-burden of disease in India

  • Joseph R, Ueda J (2001) Development of 7003 aluminum extrusions for motorcycle frame applications. Honda R&D Tech Rev 1(1):167–174

    Google Scholar 

  • Kapur KC, Lamberson L (1977) Reliability in engineering design. Wiley, New York

    Google Scholar 

  • Kurtaran H, Eskandarian A, Marzougui D, Bedewi NE (2002) Crashworthiness design optimization using successive response surface approximations. Comput Mech 29:109–421

    Article  Google Scholar 

  • Marks LS, Baumeister T (1987) Mechanical engineering handbook. McGraw Hill, New York

    Google Scholar 

  • Modarres M, Kaminsky M, Krivtsov V (1999) Reliability engineering and risk analysis-a practical guide. Marcel Dekker, New York

    Google Scholar 

  • Naar H, Kujala P, Simonsen B, Ludolphy H (2002) Comparison of the crashworthiness of various bottom and side structures. Mar Str 15:443–460

    Article  Google Scholar 

  • O’Connor P (2002) Practical reliability engineering. Wiley Intl, New York

    Google Scholar 

  • Phadke MS (1989) Quality engineering using robust design. Prentice-Hill, Englewood Cliffs

    Google Scholar 

  • Redhe M, Giger M, Nilsson L (2009) An investigation of structural optimization in crashworthiness design using a stochastic approach. Str Multidisc Optim 27:446–459

    Google Scholar 

  • Ross PJ (1996) Taguchi techniques for quality engineering. McGraw-Hill Int, Singapore

    Google Scholar 

  • Sinha K (2007) Reliability-based multiobjective optimization for automotive crashworthiness and occupant safety. Str Multidisc Optim 33:255–268

    Article  Google Scholar 

  • Taguchi G (1900) Introduction to quality engineering. Asian Productivity Organization, Tokyo

    Google Scholar 

  • Tan KS, Wong SV, Radin Umar RS, Hamouda AMS, Gupta NK (2006) An experimental study of deformation behaviour of motorcycle front wheel-tyre assembly under frontal impact loading. Int J Impact Eng 32:1554–1572

    Article  Google Scholar 

  • Tan KS, Wong SV, Radin Umar RS, Hamouda AMS, Gupta NK (2009) Impact behaviour modeling of motorcycle front wheel-tyre assembly. Int J Automot Eng 10(3):329–339

    Article  Google Scholar 

  • Youn BD, Choi KK, Yang RJ, Gu L (2004) Reliability-based design optimization for crashworthiness of vehicle side impact. Str Multidisc Optim 26:272–283

    Article  Google Scholar 

  • Zarei HR, Kroger M (2006) Multiobjective crashworthiness optimization of circular aluminium tubes. Thin Walled Str 44:301–308

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. S. Rane.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Rane, S.S., Srividya, A. & Verma, A.K. Taguchi methods and finite element methods in reliability based crashworthiness and risk analysis of motorcycle frame. Int J Syst Assur Eng Manag 2, 319–324 (2011). https://doi.org/10.1007/s13198-012-0081-1

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13198-012-0081-1

Keywords

Navigation