Skip to main content
SpringerLink
Log in

A jigsaw puzzle inspired algorithm for solving large-scale no-wait flow shop scheduling problems

  • Published:
Applied Intelligence Aims and scope Submit manuscript

Abstract

The no-wait flow shop scheduling problem (NWFSP), as a typical NP-hard problem, has important ramifications in the modern industry. In this paper, a jigsaw puzzle inspired heuristic (JPA) is proposed for solving NWFSP with the objective of minimizing makespan. The core idea behind JPA is to find the best match for each job until all the jobs are scheduled in the set of process. In JPA, a waiting time matrix is constructed to measure the gap between two jobs. Then, a matching matrix based on the waiting time matrix is obtained. Finally, the optimal scheduling sequence is built by using the matching matrix. Experimental results on large-scale benchmark instances show that JPA is superior to the state-of-the-art heuristics.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Hall NG, Sriskandarajah C (1996) A survey of machine scheduling problems with blocking and no-wait in process. Oper Res 44(3):510–525

    Article  MathSciNet  Google Scholar 

  2. Garey MR, Johnson DS (1979) A Guide to the Theory of NP-Completeness. WH Freemann, New York

    MATH  Google Scholar 

  3. Allahverdi A, Aydilek H, Aydilek A (2018) No-wait flowshop scheduling problem with two criteria; total tardiness and makespan. Eur J Oper Res 269(2):590–601. https://doi.org/10.1016/j.ejor.2017.11.070

    Article  MathSciNet  MATH  Google Scholar 

  4. Li X, Yang Z, Ruiz R, Chen T, Sui S (2018) An iterated greedy heuristic for no-wait flow shops with sequence dependent setup times, learning and forgetting effects. Inf Sci 453:408–425. https://doi.org/10.1016/j.ins.2018.04.038

    Article  MathSciNet  Google Scholar 

  5. Zhao F, Zhang L, Liu H, Zhang Y, Ma W, Zhang C, Song H (2018) An improved water wave optimization algorithm with the single wave mechanism for the no-wait flow-shop scheduling problem. Eng Optim. https://doi.org/10.1080/0305215X.2018.1542693

    Article  MathSciNet  Google Scholar 

  6. Wang Y, Li X, Ruiz R, Sui S (2018) An Iterated Greedy Heuristic for Mixed No-Wait Flowshop Problems. IEEE T Cybern 48(5):1553–1566. https://doi.org/10.1109/TCYB.2017.2707067

    Article  Google Scholar 

  7. Ye H, Li W, Abedini A, Nault B (2017) An effective and efficient heuristic for no-wait flow shop production to minimize total completion time. Comput Ind Eng 108:57–69. https://doi.org/10.1016/j.cie.2017.04.002

    Article  Google Scholar 

  8. Gao K, Pan Q, Suganthan PN, Li J (2012) Effective heuristics for the no-wait flow shop scheduling problem with total flow time minimization. Int J Adv Manuf Technol 66(9–12):1563–1572

    Google Scholar 

  9. Sapkal SU, Laha D (2013) A heuristic for no-wait flow shop scheduling. Int J Adv Manuf Technol 68(5–8):1327–1338

    Article  Google Scholar 

  10. Samarghandi (2017) On the exact solution of the no-wait flow shop problem with due date constraints. Comput Oper Res 81:141–159. https://doi.org/10.1016/j.cor.2016.12.013

    Article  MathSciNet  MATH  Google Scholar 

  11. Laha D, Gupta JND (2016) A Hungarian penalty-based construction algorithm to minimize makespan and total flow time in no-wait flow shops. Comput Ind Eng 98:373–383. https://doi.org/10.1016/j.cie.2016.06.003

    Article  Google Scholar 

  12. Ye H, Li W, Abedini A (2017) An improved heuristic for no-wait flow shop to minimize makespan. J Manuf Syst. https://doi.org/10.1016/j.jmsy.2017.04.007

    Article  Google Scholar 

  13. Samarghandi H, Behroozi M (2016) An Enumeration Algorithm for the No-Wait Flow Shop Problem with Due Date Constraints. IFAC-PapersOnLine 49(12):1803–1808. https://doi.org/10.1016/j.ifacol.2016.07.844

    Article  MATH  Google Scholar 

  14. Shao W, Pi D, Shao Z (2016) A hybrid discrete optimization algorithm based on teaching–probabilistic learning mechanism for no-wait flow shop scheduling. Knowl-Based Syst 107:219–234. https://doi.org/10.1016/j.knosys.2016.06.011

    Article  Google Scholar 

  15. Ye H, Li W, Miao E (2016) An effective heuristic for no-wait flow shop production to minimize makespan. J Manuf Syst 40:2–7. https://doi.org/10.1016/j.jmsy.2016.05.001

    Article  Google Scholar 

  16. Engin O, Guclu A (2018) A new hybrid ant colony optimization algorithm for solving the no-wait flow shop scheduling problems. Applied Soft Computing Journal 72:166–176. https://doi.org/10.1016/j.asoc.2018.08.002

    Article  Google Scholar 

  17. Zhu H, Qi X, Chen F, He X, Chen L, Zhang Z (2018) Quantum-inspired cuckoo co-search algorithm for no-wait flow shop scheduling. Appl Intell. https://doi.org/10.1007/s10489-018-1285-0

    Article  Google Scholar 

  18. Gao KZ, Suganthan PN, Chua TJ (2013) An enhanced migrating birds optimization algorithm for no-wait flow shop scheduling problem. In: Computational Intelligence in Scheduling (SCIS), 2013 IEEE Symposium on, 16–19 April 2013, pp 9–13. https://doi.org/10.1109/SCIS.2013.6613246

    Chapter  Google Scholar 

  19. Asefi H, Jolai F, Rabiee M, Araghi MET (2014) A hybrid NSGA-II and VNS for solving a bi-objective no-wait flexible flowshop scheduling problem. Int J Adv Manuf Technol 75(5–8):1017–1033. https://doi.org/10.1007/s00170-014-6177-9

    Article  Google Scholar 

  20. Ding J, Song S, Zhang R, Wu C, IEEE (2014) Minimizing makespan for a no-wait flowshop using Tabu Mechanism Improved Iterated Greedy Algorithm. 2014 IEEE Congress on Evolutionary Computation (Cec):1906–1911

  21. Nagano MS, Silva AAD, Lorena LAN (2014) An evolutionary clustering search for the no-wait flow shop problem with sequence dependent setup times. Expert Syst Appl 41(8):3628–3633

    Article  Google Scholar 

  22. Riahi V, Kazemi M (2015) A hybrid heuristic algorithm for the no-wait flowshop scheduling problem. In: Computer Science and Software Engineering (CSSE), 2015 International Symposium on, 18–19 Aug. 2015, pp 1–6. https://doi.org/10.1109/CSICSSE.2015.7369247

    Chapter  Google Scholar 

  23. Samarghandi H (2015) A particle swarm optimisation for the no-wait flow shop problem with due date constraints. Int J Prod Res 53(9):1–18

    Google Scholar 

  24. Lin SW, Ying KC (2015) Optimization of makespan for no-wait flowshop scheduling problems using efficient matheuristics. Omega 64:115–125

    Article  Google Scholar 

  25. Zhu X, Li X (2015) Iterative search method for total flowtime minimization no-wait flowshop problem. Int J Mach Learn Cybern 6(5):747–761. https://doi.org/10.1007/s13042-014-0312-7

    Article  Google Scholar 

  26. Wang S, Liu M, Chu C (2015) A branch-and-bound algorithm for two-stage no-wait hybrid flow-shop scheduling. Int J Prod Res 53(4):1143–1167

    Article  Google Scholar 

  27. Ramezani P, Rabiee M, Jolai F (2015) No-wait flexible flowshop with uniform parallel machines and sequence-dependent setup time: a hybrid meta-heuristic approach. J Intell Manuf 26(4):731–744

    Article  Google Scholar 

  28. Sapkal SU, Laha D (2011) An improved scheduling heuristic algorithm for no-wait flow shops on total flow time criterion. In: Electronics Computer Technology (ICECT), 2011 3rd International Conference on, pp 159–163

    Chapter  Google Scholar 

  29. Gao KZ, Li JQ, Liang JJ, Li H, Pan QK (2010) Hybrid heuristics based on harmony search to minimize total flow time in no-wait flow shop. In: Chinese Control and Decision Conference, pp 1184–1188

    Google Scholar 

  30. Gao K, Pan Q, Li J, He Y (2010) A novel grouping harmony search algorithm for the no-wait flow shop scheduling problems with total flow time criteria. In: 2010 International Symposium on Computer,Communication, Control and Automation Proceedings, vol 1, pp 77–80

    Google Scholar 

  31. Ding JY, Song S, Gupta JND, Zhang R, Chiong R, Wu C (2015) An improved iterated greedy algorithm with a Tabu-based reconstruction strategy for the no-wait flowshop scheduling problem. Appl Soft Comput 30:604–613

    Article  Google Scholar 

  32. Pinedo ML (2016) Scheduling: theory, algorithms, and systems. Springer, Berlin

    Book  Google Scholar 

  33. Ye HH, Li W, Miao EM (2016) An effective heuristic for no-wait flow shop production to minimize makespan. J Manuf Syst 40:2–7. https://doi.org/10.1016/j.jmsy.2016.05.001

    Article  Google Scholar 

  34. Taillard E (1993) Benchmarks for basic scheduling problems. Eur J Oper Res 64(2):278–285. https://doi.org/10.1016/0377-2217(93)90182-M

    Article  MathSciNet  MATH  Google Scholar 

  35. Vallada E, Ruiz R, Framinan JM (2015) New hard benchmark for flowshop scheduling problems minimising makespan. Eur J Oper Res 240(3):666–677

    Article  Google Scholar 

  36. Ye H, Li W, Abedini A (2017) An improved heuristic for no-wait flow shop to minimize makespan. J Manuf Syst 44:273–279. https://doi.org/10.1016/j.jmsy.2017.04.007

    Article  Google Scholar 

  37. Jana ND, Sil J (2014) Das S Particle Swarm Optimization with population adaptation. Evol Comput:1727–1732

  38. Zhao FQ, Liu H, Zhang Y, Ma WM, Zhang C (2018) A discrete Water Wave Optimization algorithm for no-wait flow shop scheduling problem. Expert Syst Appl 91:347–363. https://doi.org/10.1016/j.eswa.2017.09.028

    Article  Google Scholar 

  39. García S, Molina D, Lozano M, Herrera F (2009) A study on the use of non-parametric tests for analyzing the evolutionary algorithms’ behaviour: a case study on the CEC’2005 Special Session on Real Parameter Optimization. J Heuristics 15(6):617–644

    Article  Google Scholar 

  40. Zar JH (1999) Biostatistical Analysis. 4th ed. NewDelhi: Pearson Education India

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China under grant numbers 61663023. It was also supported by the Key Research Programs of Science and Technology Commission Foundation of Gansu Province (2017GS10817), Lanzhou Science Bureau project (2018-rc-98), Zhejiang Provincial Natural Science Foundation (LGJ19E050001), Wenzhou Public Welfare Science and Technology project (G20170016), respectively.

Author information

Authors and Affiliations

  1. School of Computer and Communication Technology, Lanzhou University of Technology, Lanzhou, 730050, China

    Fuqing Zhao, Xuan He, Wenchang Lei & Houbin Song

  2. School of Mechanical Engineering, Xijin University, Xi’an, 710123, China

    Yi Zhang

  3. School of Economics and Management, Tongji University, Shanghai, 200092, China

    Weimin Ma

  4. H. Milton Stewart School of Industrial & Systems Engineering, Georgia Institute of Technology, Atlanta, GA, 30332, USA

    Chuck Zhang

Authors
  1. Fuqing Zhao
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Xuan He
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Yi Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Wenchang Lei
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Weimin Ma
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Chuck Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Houbin Song
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Fuqing Zhao.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhao, F., He, X., Zhang, Y. et al. A jigsaw puzzle inspired algorithm for solving large-scale no-wait flow shop scheduling problems. Appl Intell 50, 87–100 (2020). https://doi.org/10.1007/s10489-019-01497-2

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10489-019-01497-2

Keywords

Search

Navigation